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14 

  

5.52.196.00.01.04

 

 

acc. DIN 685-part 5 

 

L11 = pitch increase over 11 chain links 

 

L1   = pitch increase over 1 chain link 

 

 

Illustration 7 

 

 

dm= detected link diameter (d1+d2)/2 

 

 

Illustration 8 

 

 

 

Chain dimensions 

 

Table 1 

Dimensions 

mm 

Chain size 

3x9  4x12 4,2x12,2 5x15 5,6x15,8 5,6x17 6x18 6,3x19,1 

7,1x20,1 

L11  105,6 136,6 138,2 170,6 179,1 194,2 203,9 216,4 227,9 

L1  9,9 12,7 12,8 15,7 16,6 18 18,9 20 21,2 

dm 2,7 3,6 3,8 21,2 5,0 5,0 5,4 5,7 6,4 

 

Table 2 

Dimensions 

mm 

Chain size 

7,1x21 7,9x23 8x24 9x24,8 9x27 10x28,1 10x30 13x36 16x45 

L11  238,5 260,6 272,1 281,2 300,8 318,6 340,7 408,3 505,6 

L1  22,3 24,1 25,3 26,1 28,1 29,6 31,8 37,9 47,4 

dm 6,4 7,1 7,2 8,1 8,2 9,0 9,0 11,9 14,4 

 

   

WARNING!

 

When the dimensions listed in the table are reached due to wear or deformation, the chain must be 
replaced! 

 

12.3 

Checking the load hook 

Load hook 
 
X = measuring distance hook mouth width 
Y = measured length from hook no. 6 
H = thickness of hook saddle 

 

Illustration 9 

 

 

 

 

Table 1 

Dimension 

mm 

Capacity 

500 kg 

1000 kg 

1500 kg 

2000 kg 

3000 kg 

5000 kg 

10000 kg 

20000 kg 

X or Y 

27/35 

33/45 

33,5/47 

37/52 

43,5/62.5 

51/79 

64/- 

82/- 

H  16,8  21  25,5 28,3 35,6 43,2 60,4 84,8 

Dimensions in the tables are theoretical values without tolerances. 

 

Please fill in the measured 
values before putting into 
operation: 

Capacity kg 

X or Y 

mm 

H mm 

 

 

 

 

   

CAUTION!

 

When the dimension of hook opening width is deformed more than 10% or when the dimension of the hook 
bottom thickness is fallen short of by 5% due to wear, the hook must be replaced. 

 

12.4 

Checking - pawl 

 A 

V

min  

kg mm 

mm 

 

250 17 

16,5 

 

500 14,5 

13,5 

 

1000 25 

23,5 

 

1500-3000 30  27,5 

 

5000-20000 35  33,5 

 

 

 

 

 

 

Содержание 24/12

Страница 1: ...5 52 196 00 01 04 Rev 04 HADEF Spur Gear Chain Hoist Type 24 12 with monorail push travel trolley HR with monorail hand geared trolley HH Installation Operating and Maintenance Instructions...

Страница 2: ...ges Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety...

Страница 3: ...any works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a fina...

Страница 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Страница 5: ...nd load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty...

Страница 6: ...using may not be in contact somewhere Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The load chain must not be twisted Twisted c...

Страница 7: ...ng temperature fluctuations the correct functionings are endangered by the forming of condensation Ambient temperature 20 C up to 50 C Power operated units 20 up to 40 C Humidity 100 or less but not u...

Страница 8: ...om to 1 N mm 50 146 50 135 66 185 66 185 74 196 74 192 119 215 160 310 Load bar size at beam flange width from to 2 N mm 147 302 136 220 186 310 187 310 197 310 193 310 216 310 Lifting path when reeli...

Страница 9: ...om below 4 Therefore remove the hexagon nut 3 and the safety nut 4 on the side without gear 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from bel...

Страница 10: ...ain fall at the lift side the hand chain wheel turns anti clockwise Illustration5 NOTICE For double lifting mechanism Operate both lifting mechanism synchronous resp evenly CAUTION Run in of chain int...

Страница 11: ...sted by a licensed qualified person before putting in operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified per...

Страница 12: ...e effected with utmost care Only qualified persons may do this work Servicing and maintenance work must only be done when the hoist is not loaded Records must be kept of all test results and measures...

Страница 13: ...eck brake function X X Check free wheeling of chain only applicable for ratchet lever hoists with free wheeling mechanism X X Brake check the brake disc thickness X Check sprocket wheels ratchet wheel...

Страница 14: ...nsions listed in the table are reached due to wear or deformation the chain must be replaced 12 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no...

Страница 15: ...o that the oil can wet the links affected by wear It is not sufficient to lubricate the chain from the outside as this will not ensure the formation of a lubricating film within the links The adjacent...

Страница 16: ...drive e essure bra ning wear is sition of the l free from fra d chain rranty and or hooks and p e s are worn of essary The ant of class minal load etc l lubricant is each year ake s verified Th ining...

Страница 17: ...eroil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion FM Grease HD2 Mobilgrease FM 222 must be mentioned by order 14 Trouble Please pay attention...

Страница 18: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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