Verlinde STAGEMAKER COMPACT SM1 Installation & Maintenance Manual Download

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STAGEMAKER

INSTALLATION

MAINTENANCE

SPARE PARTS

VERLINDE reserve the right to alter or amend the above information without notice

03.2001 –

VESEGBSM10A1

Summary of Contents for STAGEMAKER COMPACT SM1

Page 1: ...STAGEMAKER INSTALLATION MAINTENANCE SPARE PARTS VERLINDE reserve the right to alter or amend the above information without notice 03 2001 VESEGBSM10A1...

Page 2: ...chain bucket 8 1 9807 8 2 Chain certificate 8 1 9807 8 3 Removal of the chain 8 2 9807 8 4 Replacement of the chain 1 fall 2 fall chain 8 2 9807 8 5 Hook certificate 8 3 9807 8 6 Suspension hook 8 3 9...

Page 3: ...ar of September 22 1993 z z z z z z decree no 92 765 92 766 92 767 of July 29 1992 z z z DIN 15400 DIN 15401 Quality system applied z z z z z z EN29001 ISO9001 Technical standards and specifications c...

Page 4: ...hoist if your physical condition does not allow it Never use the hoist when in bad repair wear deformation Never use suspect spare parts or parts whose origin is not known Never swing the load intenti...

Page 5: ...oved prefer a sling to a rigid beam When moving the load make sure that it is sufficiently raised and clear surrounding machines and other objects Make sure that the hoist is vertical to the load befo...

Page 6: ...ith manufacturer The guarantee only applies for original factory installed spare parts including the chain For the duration of the guarantee the vendor undertakes to replace or repair free of charge t...

Page 7: ...onform to the torques indicated in this manual refer to 10 5 Screw tightening torques Check that the chain is not twisted Check that the slack fall stop is correctly attached in the chain bucket and t...

Page 8: ...mblies 1 Main casing 5 Chain guide 2 Gears 6 1 fall hook block hook 3 Brake limiter housing 7 2 fall hook block hook assembly 8 Chain bucket 4 Chain sprocket with 9 Electric box output shaft 10 Handle...

Page 9: ...andard Side pulling angle 3 degrees maximum Impact on the environment Sound level 70 decibels 6 5 Operation of the hoist Kinematic chain 1 Motor 2 Chain sprocket 3 Gear 4 Brake limiter Technical advan...

Page 10: ...ow adjusted 6 Fit the sealing and the brake endcap 7 Check at fast speed the lifting of a nominal load Note That when the limiter is adjusted the brake end cap must be removed and the motor must be ru...

Page 11: ...be should be turned towards the hoist 8 2 Chain certificate Chain type standard Diameter d pitch t 6 8 mm 17 8 mm Class DAT Grade H8S or HE G80 RAS Maximum working stress 135 1 N mm2 Hardened surface...

Page 12: ...n tool 2 Insert the other side of the tool in the sprocket chain bucket side 3 Raise the chain at slow speed so that the tool and the chain come out the other side of the sprocket Note the welds 1 of...

Page 13: ...Put the hook into its housing 2 Place the two pins inside the hook 3 Fit the screw and the locking plate without forgeting the safety washer Refer to paragraph 10 4 for the tightening torque Note The...

Page 14: ...hoist Never shunt the isolators the power switches or the limitation or prevention equipment Never block adjust or remove the limit stops or switches to go higher or lower than these allow PS Power s...

Page 15: ...electric trolley supply CONTROL BOX PLUG X23 PRINTED CIRCUIT BOARD Terminal X1 10 Common 1 Lifting 4 Lowering 6 Right electric trolley 7 Left electric trolley 8 Travelling speed selector 9 Earth 1 2...

Page 16: ...Lifting contactor K22 Lowering contactor K25 Speed selector T100 Control transformer X1 Terminal board X22 Supply connection plug OPTION X24 Trolley connection plug G41 Rectifier CAUTION The supply c...

Page 17: ...control K21 Lifting control K22 Lowering control K25 Speed selector X1 Hoist terminal X23 Control box plug X24 Trolley connection plug F291 Bimetal thermal cutoff S221 Top limit switch S222 Bottom li...

Page 18: ...brake acceleration As the hoist is not equipped with contractor control electrics ACF 1 1 lifting speed POWER SUPPLY L1 L2 L3 PE MOTOR CONNECTION B BRAKE brake ACF 2 2 lifting speed POWER SUPPLY 1U 1...

Page 19: ...fe CAUTION These intervals should be shortened if the hoist is used a lot if it is used with maximum loads or in difficult ambient conditions Oil the chain regularly 10 2 Lubricants Lubrication point...

Page 20: ...rsonnel Customer Customer Customer Customer Customer Customer Customer Qualified mechanic Qualified mechanic Qualified electrician Qualified mechanic Qualified mechanic Qualified mechanic Qualified me...

Page 21: ...just or replace it Braking path of more than 10 cm Brake lining worn Adjust the brake and replace the brake components if necessary The travel direction does not The power supply is incorrectly Change...

Page 22: ...8 2240005 Motor end cap 1 9 8110051 Screw M6x20 DIN 7500 12 10 2218001 Cap 1 11 8381502 O ring 2 x 150 1 12 2240004 Brake cap 1 refer to page 12 2 13 2240002 Sealing ring 1 14 2248007 Brake endcap 1...

Page 23: ...p 16M mn 16 5 1 2249937 Planetary gear train 1st step 6 1 2241074 Brake assembly complete with brake cap 190V 400V 6 1 2241073 Brake assembly complete with brake cap 100V 230V 6 1 2241072 Brake assemb...

Page 24: ...5 1 9 8030800 Nut M8 1 10 Fixing plate 4 11 Chain bag 1 12 Screw washer 8 13 External chain guide 1 16 2249905 1 fall hook block assembled 1 17 2217004 Lifting hook 1 18 2242013 Pin 1 19 7215455L Scre...

Page 25: ...lastic screw M 4x10 2 9 7285038 Plug 1 10 8010540 Socket head screw M 5x40 2 11 2213005 PG 16 cable gland 1 12 833133 Fuse T 1 25 A 5 x 20 1 13 2213009 Closing plate 1 14 830922 Socket head screw M 5x...

Page 26: ...2 Boulevard de l industrie B P 59 28501 Vernouillet Cedex FRANCE Tel 33 02 37 38 95 95 Fax 33 02 37 38 95 99 Internet www verlinde com E mail contact verlinde com...