background image

 

 

 

 

18 

  

5.52.196.00.01.04

 

15 Remedy 

 

 

Problem Cause  Remedy 
 

 

Load is not lifted 

Overload 

reduce the load to nominal load 

load got stuck 

set the load free again 

brake linings are worn 

Do maintenance and 

exchange the brake linings 

Load chain is twisted 

Align the load chain 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Pawl does not engage properly 

Check the pawl and replace it if necessary 

Pawl spring is missing 

Do maintenance and replace defective parts by original 

spare parts 

It is difficult to lift the load 

Overload 

reduce the load to nominal load 

Dirty chains, gear or chain wheels 

Do maintenance, lubricate chains, gear and chain wheels 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Load is lifted with interruptions 

Pawl spring is missing or defective 

Do maintenance and replace defective parts by original 

spare parts 

Hoist does not lift without load 

Brake spring is missing 

Do maintenance and replace defective parts by original 

spare parts 

Hoist does not lift the whole distance long 

Hook stucks, chain is twisted 

Place hooks and chains in correct position 

Brake remains closed 

(stuck) 

The load hook was pulled against the housing and got 

stuck there. 

Release the hook, suspend the load again, lower the load, 

unload the hoist. 

Hoist does not lower the load 

Brake too tight 

Lift the brake. 

Brake too tight due to rust 

Replace rusty parts and effect periodic inspection 

Load slips down partially during lowering  

Foreign-object between the brake discs 

Remove the foreign-object, clean the surface 

Should the surface show lines, replace the brake disc 

Load slips down during lowering  

Brake discs are missing, are installed incorrectly or are 

worn 

Replace the brake discs resp. install them correctly 

 

 

16 Decommissioning 

 

 

   

WARNING!

 

It is essential that the following points are observed in order to prevent damage to the equipment or critical 
injury when the device is being decommissioned: 
 

 

 

It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: 

ƒ

  First secure the working area for decommissioning, leaving plenty of space. 

ƒ

  Read the chapter "Safety instructions". 

ƒ

  Disassembly is carried out in reverse order to the assembly.  

ƒ

  Please make sure that all operating material is disposed of in accordance with environmental regulations. 

16.1 Temporary 

decommissioning 

ƒ

  Measures are as above.  

ƒ

  Also read the chapter “Transport and storage”. 

16.2 Final 

decommissioning/disposal 

ƒ

  Measures are as above.  

ƒ

  After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out 

in accordance with environmental regulations. 

 

 

 

Содержание 24/12

Страница 1: ...5 52 196 00 01 04 Rev 04 HADEF Spur Gear Chain Hoist Type 24 12 with monorail push travel trolley HR with monorail hand geared trolley HH Installation Operating and Maintenance Instructions...

Страница 2: ...ges Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety...

Страница 3: ...any works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a fina...

Страница 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Страница 5: ...nd load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty...

Страница 6: ...using may not be in contact somewhere Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The load chain must not be twisted Twisted c...

Страница 7: ...ng temperature fluctuations the correct functionings are endangered by the forming of condensation Ambient temperature 20 C up to 50 C Power operated units 20 up to 40 C Humidity 100 or less but not u...

Страница 8: ...om to 1 N mm 50 146 50 135 66 185 66 185 74 196 74 192 119 215 160 310 Load bar size at beam flange width from to 2 N mm 147 302 136 220 186 310 187 310 197 310 193 310 216 310 Lifting path when reeli...

Страница 9: ...om below 4 Therefore remove the hexagon nut 3 and the safety nut 4 on the side without gear 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from bel...

Страница 10: ...ain fall at the lift side the hand chain wheel turns anti clockwise Illustration5 NOTICE For double lifting mechanism Operate both lifting mechanism synchronous resp evenly CAUTION Run in of chain int...

Страница 11: ...sted by a licensed qualified person before putting in operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified per...

Страница 12: ...e effected with utmost care Only qualified persons may do this work Servicing and maintenance work must only be done when the hoist is not loaded Records must be kept of all test results and measures...

Страница 13: ...eck brake function X X Check free wheeling of chain only applicable for ratchet lever hoists with free wheeling mechanism X X Brake check the brake disc thickness X Check sprocket wheels ratchet wheel...

Страница 14: ...nsions listed in the table are reached due to wear or deformation the chain must be replaced 12 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no...

Страница 15: ...o that the oil can wet the links affected by wear It is not sufficient to lubricate the chain from the outside as this will not ensure the formation of a lubricating film within the links The adjacent...

Страница 16: ...drive e essure bra ning wear is sition of the l free from fra d chain rranty and or hooks and p e s are worn of essary The ant of class minal load etc l lubricant is each year ake s verified Th ining...

Страница 17: ...eroil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion FM Grease HD2 Mobilgrease FM 222 must be mentioned by order 14 Trouble Please pay attention...

Страница 18: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

Отзывы: