HADEF 24/12 Скачать руководство пользователя страница 13

 

 

 

5.52.196.00.01.04  

 13

 

ƒ

  Make sure the chain is not installed twisted. 

ƒ

  Make sure the chain links are aligned in one direction. 

ƒ

  Assemble the chain to the end fastening. 

 

12 Inspection 

 

 

12.1 Periodic 

checks 

Independently from the regulations of the individual countries, lifting devices must be checked at least yearly 
by a qualified person or licensed qualified person regarding its functional safety.  

 

12.1.1 

Components to be checked 

The following must be checked: 

ƒ

  Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings. 

 

The dimensions must be compared to the dimensions in the tables. 

ƒ

  A visual inspection for deformations, cracks and corrosion must be carried out. 

 

   

CAUTION!

 

When the wear limit is reached, the part must be exchanged by a new, original part. 
 

 

 

on 

commissioning 

daily 

checks 

1st maintenance 

after 

3 months 

Inspection 

Maintenance 

every 

3 months 

Inspection Mainte-

nance 

every 

12 months 

Check screw connections 

 

 

 

Check lifting, lowering functions. 

 

 

 

Check brake function 

 

 

 

Check free-wheeling of chain 

(only applicable for ratchet lever hoists with free-wheeling 

mechanism) 

X X       

Brake - check the brake disc thickness 

 

 

 

 

Check sprocket wheels, ratchet wheels, pawls, bolts 

 

 

 

 

Clean and lubricate the load chain 

 

 

Check the load chain for elongation and wear 

 

 

 

 

Check the load hook for cracks and deformation 

 

 

 

 

Load hook - check the safety latch 

 

 

 

Check and lubricate the bearing of the chain pulleys 

 

 

 

Check the chain pulleys 

 

 

 

Check the rubber end stops 

 

 

Check the trolley wheels for wear 

 

 

 

 

Check lubrication of the trolley driving pinion 

 

 

Have the equipment checked by a qualified person 

(periodic inspection) 

 

 

 

 

 

 

   

WARNING!

 

If one or several of the dimensions fall below or exceed the dimensions in the table, or if cracks or 
corrosion are found, the parts must be replaced with original spare parts. 

 

12.2 

Checking the load chain 

   

CAUTION!

 

The load chain must be tested over its entire length! 
The measure  of the load chain must be carried out especially in the areas which are subject to the highest 
wear. Through the lifting movement, these are the contact points of the chain with sprocket wheel and 
deflection pulleys. 

 

 

 

Содержание 24/12

Страница 1: ...5 52 196 00 01 04 Rev 04 HADEF Spur Gear Chain Hoist Type 24 12 with monorail push travel trolley HR with monorail hand geared trolley HH Installation Operating and Maintenance Instructions...

Страница 2: ...ges Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety...

Страница 3: ...any works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to strict intermediate checks After assembly each product is subject to a fina...

Страница 4: ...or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required are take...

Страница 5: ...nd load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty...

Страница 6: ...using may not be in contact somewhere Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The load chain must not be twisted Twisted c...

Страница 7: ...ng temperature fluctuations the correct functionings are endangered by the forming of condensation Ambient temperature 20 C up to 50 C Power operated units 20 up to 40 C Humidity 100 or less but not u...

Страница 8: ...om to 1 N mm 50 146 50 135 66 185 66 185 74 196 74 192 119 215 160 310 Load bar size at beam flange width from to 2 N mm 147 302 136 220 186 310 187 310 197 310 193 310 216 310 Lifting path when reeli...

Страница 9: ...om below 4 Therefore remove the hexagon nut 3 and the safety nut 4 on the side without gear 5 Pull apart the side plates 1 as far until it is possible to push the trolley onto the beam flange from bel...

Страница 10: ...ain fall at the lift side the hand chain wheel turns anti clockwise Illustration5 NOTICE For double lifting mechanism Operate both lifting mechanism synchronous resp evenly CAUTION Run in of chain int...

Страница 11: ...sted by a licensed qualified person before putting in operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified per...

Страница 12: ...e effected with utmost care Only qualified persons may do this work Servicing and maintenance work must only be done when the hoist is not loaded Records must be kept of all test results and measures...

Страница 13: ...eck brake function X X Check free wheeling of chain only applicable for ratchet lever hoists with free wheeling mechanism X X Brake check the brake disc thickness X Check sprocket wheels ratchet wheel...

Страница 14: ...nsions listed in the table are reached due to wear or deformation the chain must be replaced 12 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no...

Страница 15: ...o that the oil can wet the links affected by wear It is not sufficient to lubricate the chain from the outside as this will not ensure the formation of a lubricating film within the links The adjacent...

Страница 16: ...drive e essure bra ning wear is sition of the l free from fra d chain rranty and or hooks and p e s are worn of essary The ant of class minal load etc l lubricant is each year ake s verified Th ining...

Страница 17: ...eroil 4UH 1 1500 N Load chain Lubricant FM 100 Optimol Viscoleb 1500 Load hook Pulleys Gear rim Drive pinion FM Grease HD2 Mobilgrease FM 222 must be mentioned by order 14 Trouble Please pay attention...

Страница 18: ...housing and got stuck there Release the hook suspend the load again lower the load unload the hoist Hoist does not lower the load Brake too tight Lift the brake Brake too tight due to rust Replace ru...

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