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8.2

Repairs

8.2.1

General prerequisites

Prior to performing repair and maintenance tasks, do the following:
• If vertical axes are present, secure them against falling
• Switch off the system and padlock it to secure it against being switched on

again

• Make sure that all necessary spare parts and wearing parts are at hand

123

8.2.2

Replacing lubricant

Replace the lubricant at the latest every:
• 3 years in heavy-duty application conditions
• 5 years in normal application conditions

WARNING

Hot gearbox oil

Working on the gearbox carries the risk of severe injury due to burns!

• Let the gearbox cool before commencing any work

CAUTION

Oil, greases

Oils and greases are harmful to the environment!

• The oils and greases must not get into the drinking water supply. Take ap-

propriate measures

• Observe the country-specific safety data sheets

• Oils and greases must be disposed of as hazardous waste, even if the total

quantity is small

NOTE

Unsuitable lubricants

Using unsuitable lubricants can cause damage to the machine!

• Only use the lubricants listed

• If uncertain, please contact our service departments

Repairs

SERVICE MANUAL Planetary gear Güdel NRH, NRHP,

NGHP

18014399245011339_v2.0_

EN-US

102

Содержание NGHP Series

Страница 1: ...SERVICE MANUAL Planetary gear G del NRH NRHP NGHP Project Order Bill of materials Serial number Year of manufacture SERVICEANLEITUN 18014399245011339_ B1M 1xxxxxxx xxxx 10xxxxxxxx 991xxxxxxx 2019...

Страница 2: ...ay deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part req...

Страница 3: ...05 2019 New Special pinion formulas 2 65 Modified Installing the NGHP 2 47 Setting the NGHP 2 49 1 0 09 07 2018 Basic version Table 1 Revision history Revision history SERVICE MANUAL Planetary gear G...

Страница 4: ...Revision history SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 4...

Страница 5: ...nce technicians 16 2 1 2 7 Service technicians 17 2 1 2 8 Disposal specialists 17 2 1 3 Disregarding safety regulations 18 2 1 4 Installation instructions 18 2 2 Hazard symbols in the manual 19 2 2 1...

Страница 6: ...cture 29 4 1 1 NRH 29 4 1 2 NRHP 30 4 1 3 NGHP 31 4 2 Function 32 5 Transport 33 5 1 Packaging symbols 34 5 2 Industrial trucks 35 5 3 Transport securing devices 35 5 3 1 Removing the transport securi...

Страница 7: ...1 Safety 74 7 1 2 Personnel qualifications 75 7 2 Maintenance tasks 76 7 2 1 General prerequisites 76 7 2 2 Maintenance intervals 76 7 2 3 Maintenance tasks after 150 hours 78 7 2 3 1 Lubricating the...

Страница 8: ...8 2 3 Replacing the pinion 106 8 2 3 1 NRH and NGHP 106 Remove the pinion NRH and NGHP 106 Mount the pinion NRH and NGHP 108 8 2 3 2 NRHP 110 Remove the pinion NRHP 110 Mount the pinion NRHP 111 8 3 I...

Страница 9: ...s 122 11 Spare parts supply 123 11 1 Service departments 125 11 2 Explanations regarding the spare parts list 131 11 2 1 Parts list 131 11 2 2 Position drawings 131 12 Torque tables 132 12 1 Tightenin...

Страница 10: ...Table of contents SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 10...

Страница 11: ...addition to this operating manual for the safe handling of the product 1 2 Purpose of the document This manual describes the following product life phases of the product Maintenance Service Disposal...

Страница 12: ...a tion Use Explanation For cross reference See 2 Possibly for cross ref erence Page Fig Designation of graphics Figure Table Designation of tables Table In the tip Information or tip Table 1 1 Explana...

Страница 13: ...t is built using state of the art technology It was designed and constructed in accordance with the accepted safety regulations However some residual danger remains during its operation There is dange...

Страница 14: ...bility During a training session or instruction the technician may only work on the product under the supervision of an experienced manufacturer s technician 2 1 2 1 Operating companies The operating...

Страница 15: ...ng the functions of the product 2 1 2 4 Operators The operator was trained and instructed by the operating company or the manufacturer has very good knowledge of the user interface and the operating e...

Страница 16: ...l cleaning the product replacing spare parts localizing and fixing malfunctions 2 1 2 6 Maintenance technicians The maintenance technician was trained by the operating company or the manufacturer has...

Страница 17: ...an is responsible for the following tasks performing mechanical and electrical service work in accordance with the manual replacing spare parts 2 1 2 8 Disposal specialists The disposal specialist is...

Страница 18: ...ures The operating company is responsible for ensuring safe conditions in the vicin ity of the product In particular he must ensure compliance with the general safety regulations guidelines and standa...

Страница 19: ...re physical injury or im mediate fatality WARNING WARNING WARNING refers to hazards with a moderate risk of severe physical injury or potential fatality CAUTION CAUTION CAUTION refers to hazards with...

Страница 20: ...Hazards due to loose connecting elements Hazards due to overpressure Hazards due to toothed wheels Hazards resulting from automatic startup Hazards due to falling axles Hazards due to heat Hazards du...

Страница 21: ...bel Hot surfaces Fig 2 1 Danger label Hot surfaces The danger label Hot surfaces warns against touching hot components 2 3 2 Danger label Heavy Components Fig 2 2 Danger label Heavy Components The dan...

Страница 22: ...separating protec tive equipment and monitoring equipment For more information on separating safety and monitoring equipment refer to the documentation on the complete system 2 4 2 Product specific h...

Страница 23: ...es Observe the following points Attach separating protective equipment Keep extremities away from the danger area Wear appropriate protective clothing CAUTION Oil greases Oils and greases are harmful...

Страница 24: ...chemicals usually supply their substances together with safety data sheets Safety data sheets are available on the Internet Enter msds and the name of the material in a search engine Safety infor mati...

Страница 25: ...is not intended for the movement of toxic goods for the movement of explosive goods for operation in potentially explosive areas for operation outside of the performance data specified by G del Any u...

Страница 26: ...pe plate or the type key of the spare parts list If you have any questions please contact our service depart ments GUDEL SUMER REF NRH100 7 A2 Z25 M2H TP P3 AM Made in France OIL Qty 90 cc OF 37795 0...

Страница 27: ...data Temperature ranges The following ambient temperatures and air humidities apply Product life phase Temperature range Air humidity Transport 10 to 60 C Operation 15 to 40 C Up to and at 85 con dens...

Страница 28: ...Product description SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 28...

Страница 29: ...1 NRH The product consists of the following components A B C D E F G H I Fig 4 1 Design NRH A Bore Thread for motor F Drain screw B Motor flange G Plug C Bleed screw and filler screw H Coupling D Fla...

Страница 30: ...H I J Fig 4 2 Design NRHP A Bore Thread for motor F Pinion B Motor flange G Screw C Bleed screw and filler screw H Plug D Flange I Coupling E Plate J Centering diameter motor Design function SERVICE...

Страница 31: ...3 Design NGHP A Bore Thread for motor F Pinion B Motor flange G Drain screw C Bleed screw and filler screw H Plug D Gearbox flange I Coupling E Eccentric marking J Centering diameter motor Design func...

Страница 32: ...rques and for the reduction of speeds On the planetary gear NGHP the tooth engagement between rack and pinion is adjusted by eccentric and eccentric marking Design function SERVICE MANUAL Planetary ge...

Страница 33: ...can lead to severe or fatal injuries Always protect the lifting belts with an edge guard WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death Use appropria...

Страница 34: ...gravity B Fastening point Depending on the contents the packaging units are marked with the symbols shown below Observe these at all times FRAGILE D000098 D000099 CRAINT L HUMIDITE D000100 HANDLE WITH...

Страница 35: ...devices At delivery a transport securing device is in effect at the gearbox Remove all transport securing devices before moving the axes Store the transport secur ing devices for future work WARNING F...

Страница 36: ...otor Remove the transport securing device as follows 1 Switch off the system and secure it with a padlock against being switched on again 2 Remove the plug 3 Release the coupling screws 4 Remove the m...

Страница 37: ...rbox WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death Use appropriate lifting units Wear appropriate protective clothing Always keep sufficient distanc...

Страница 38: ...ter of gravity 2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts reposition the lifting belt loop The slings are in pla...

Страница 39: ...ndling of suspended loads can lead to severe injuries or death Use appropriate lifting units Wear appropriate protective clothing Always keep sufficient distance from suspended loads Never enter the a...

Страница 40: ...Use appropriate lifting units Wear appropriate protective clothing Always keep sufficient distance from suspended loads Never enter the area below a suspended load D002990 A B C Fig 6 1 Attaching the...

Страница 41: ...r of gravity 2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts reposition the lifting belt loop The slings are in place...

Страница 42: ...s Secure the connection elements by appropriate means Check the tightening torques regularly 6 3 2 1 Installing transport securing device A B C D E C A F Fig 6 2 Installing transport securing device P...

Страница 43: ...e plugs if necessary 3 Loosen the coupling screws 4 Attach the transport securing device to the planetary gearbox 5 Fix in place transport securing device using a motor screw 6 Tighten the coupling sc...

Страница 44: ...e and the carriage can lead to damage to the pinion or the rack Position the mounting plate with sufficient distance to the carriage Mount the gearbox carefully A B C D Fig 6 3 Mounting the planetary...

Страница 45: ...he mounting plate 2 Tighten the screws 3 Set the tooth flank backlash if necessary as described in the superordi nate operating manual The planetary gear has been installed Commissioning SERVICE MANUA...

Страница 46: ...Remove the transport securing device as follows 1 Switch off the system and secure it with a padlock against being switched on again 2 Remove the plug 3 Release the coupling screws 4 Remove the motor...

Страница 47: ...uster gudel com A B C D E F G Fig 6 5 Pre assembling the NGHP planetary gearbox A Installation position 0 E Gearbox flange B Installation position 30 F Eccentric marking C Operating position G QR code...

Страница 48: ...G del sales documentation Prerequisite The planetary gearbox is blocked correctly 2 42 1 Determine the highest point of the rack pitch line 2 Align planetary gear NGHP and gearbox flange in assembly...

Страница 49: ...20 30 40 50 40 30 20 10 A B C D Fig 6 7 Setting the planetary gear NGHP A Rack C Carriage B Planetary gear NGHP D Dial gauge Commissioning SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 1801439924...

Страница 50: ...2 Push and measure carriage against the right side of the tooth flank 4 Determine theoretical operating position by table or GAdjuster from G del 5 Set the planetary gear to the determined value 6 Che...

Страница 51: ...3 5 10 11 5 13 5 7 m per 0 5 260 11 12 5 13 5 11 12 5 13 5 7 m per 0 5 255 11 5 12 5 14 11 5 12 5 14 7 m per 0 5 250 12 13 5 15 5 12 13 5 15 5 7 m per 0 5 245 12 5 14 15 12 5 14 15 7 m per 0 5 240 13...

Страница 52: ...m per 0 5 180 20 21 20 21 7 m per 0 5 175 20 5 21 5 20 21 21 5 7 m per 0 5 170 20 21 21 5 20 21 21 5 7 m per 0 5 165 20 5 21 5 22 5 20 5 21 5 22 5 7 m per 0 5 160 20 5 21 5 22 5 20 5 21 5 22 5 7 m pe...

Страница 53: ...0 5 100 25 25 5 26 5 25 25 5 26 5 7 m per 0 5 95 25 5 26 26 5 25 5 26 26 5 7 m per 0 5 90 25 5 26 27 25 5 26 27 7 m per 0 5 85 26 26 5 27 26 26 5 27 7 m per 0 5 80 26 27 27 5 26 27 27 5 7 m per 0 5 7...

Страница 54: ...5 P1 P3 P5 Measured lin ear system backlash pre position of 30 m Recommended operating position of the planetary gear 35 29 29 5 29 29 9 7 m per 0 5 Table 6 3 Planetary gear NGHP table for setting the...

Страница 55: ...acklash pre position of 30 m Recommended operating position of the planetary gear 355 10 7 m per 0 5 350 10 10 5 7 m per 0 5 345 10 5 11 7 m per 0 5 340 11 10 11 5 7 m per 0 5 335 10 11 5 10 5 12 7 m...

Страница 56: ...15 5 16 5 14 5 16 17 7 m per 0 5 275 14 5 16 17 15 16 17 5 7 m per 0 5 270 15 16 17 5 15 5 16 5 17 5 7 m per 0 5 265 15 5 16 5 17 5 16 17 18 7 m per 0 5 260 16 17 18 16 17 5 18 7 m per 0 5 255 16 5 17...

Страница 57: ...22 5 21 22 23 7 m per 0 5 185 21 5 22 23 21 5 22 5 23 7 m per 0 5 180 21 5 22 5 23 21 5 22 5 23 5 7 m per 0 5 175 22 22 5 23 5 22 23 24 7 m per 0 5 170 22 23 24 22 23 24 7 m per 0 5 165 22 5 23 5 24 2...

Страница 58: ...5 105 26 26 5 27 26 26 5 27 5 7 m per 0 5 100 26 27 27 5 26 27 27 5 7 m per 0 5 95 26 5 27 27 5 26 5 27 28 7 m per 0 5 90 26 5 27 28 26 5 27 5 28 7 m per 0 5 85 27 27 5 28 27 27 5 28 5 7 m per 0 5 80...

Страница 59: ...Measured lin ear system backlash pre position of 30 m Recommended operating position of the planetary gear 40 28 5 29 5 29 7 m per 0 5 35 29 29 7 m per 0 5 Table 6 5 Planetary gear NGHP table for set...

Страница 60: ...easured lin ear system backlash pre position of 30 m Recommended operating position of the planetary gear 475 7 m per 0 5 470 10 7 m per 0 5 465 10 5 7 m per 0 5 460 10 11 7 m per 0 5 455 10 5 11 5 7...

Страница 61: ...15 12 5 14 15 5 7 m per 0 5 395 12 5 14 15 13 14 5 15 5 7 m per 0 5 390 13 14 5 15 5 13 14 5 16 7 m per 0 5 385 13 5 14 5 16 13 5 15 16 5 7 m per 0 5 380 14 15 16 14 15 5 16 5 7 m per 0 5 375 14 15 5...

Страница 62: ...9 5 18 19 20 7 m per 0 5 310 18 19 20 18 19 5 20 5 7 m per 0 5 305 18 5 19 5 20 18 5 19 5 20 5 7 m per 0 5 300 18 5 19 5 20 5 18 5 20 21 7 m per 0 5 295 19 20 20 5 19 21 5 21 7 m per 0 5 290 19 20 21...

Страница 63: ...22 23 24 7 m per 0 5 225 22 5 23 23 5 22 5 23 24 7 m per 0 5 220 22 5 23 24 22 5 23 5 24 5 7 m per 0 5 215 22 5 23 5 24 22 5 23 5 24 5 7 m per 0 5 210 23 23 5 24 5 23 24 24 5 7 m per 0 5 205 23 24 24...

Страница 64: ...25 5 26 5 27 7 m per 0 5 140 26 26 5 27 26 26 5 27 5 7 m per 0 5 135 26 26 5 27 5 26 27 27 5 7 m per 0 5 130 26 27 27 5 26 27 28 7 m per 0 5 125 26 5 27 27 5 26 5 27 28 7 m per 0 5 120 26 5 27 28 26 5...

Страница 65: ...9 5 7 m per 0 5 75 28 29 29 5 28 29 29 5 7 m per 0 5 70 28 5 29 29 5 28 5 29 7 m per 0 5 65 28 29 28 5 29 5 7 m per 0 5 60 28 5 29 5 28 5 29 5 7 m per 0 5 55 29 29 5 29 29 5 7 m per 0 5 50 29 29 5 29...

Страница 66: ...p Px D0 0 1454 Fig 6 9 Calculation formula Value from precision class Lr n 0 25 m 2 344 1 223 log mn D0 k 1 712 2 222 Fig 6 10 Calculation formula Value from pinion run out L2 0 8 Lp Lr f Fig 6 11 Cal...

Страница 67: ...ision class f m Assigned value Lubri cation s m Assigned value Gear box size k Assigned value Helix angle L1 m Measured linear play at preset 30 LP m Value from gearbox precision class Lr m Value from...

Страница 68: ...value Lubrication NGHP gearbox size s m 080 2124 100 2549 140 3398 180 4248 240 3398 Table 6 10 Assigned value Gearbox size Helix angle k straight 0 1 000 angled 19 5281 1 061 Table 6 11 Assigned valu...

Страница 69: ...Remove the transport securing device as follows 1 Switch off the system and secure it with a padlock against being switched on again 2 Remove the plug 3 Release the coupling screws 4 Remove the motor...

Страница 70: ...necessary with washers according to motor manufacturer specifi cations F Drill hole C Motor shaft G Gearbox contact surface D Sealing plug H Motor contact surface Cleaning agents mild universal cleane...

Страница 71: ...coupling as shown in the illustration and do not tighten the coupling screws 5 Mount the motor so that both contact surfaces fit flush on each other 6 Install the motor screws but do not tighten 7 Tig...

Страница 72: ...Commissioning SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 72...

Страница 73: ...t performing without malfunction as well as its long service life Work sequences Perform the work sequences in the order described Perform the described tasks at the specified times This ensures a lon...

Страница 74: ...one is in the dan ger area WARNING Slipping hazard Liquids run out if there is a leak Persons may slip and injure themselves seri ously Take application specific protective measures Repair any leaks p...

Страница 75: ...e means to secure the components against tipping over Only remove the safety devices after the product has been completely as sembled 7 1 2 Personnel qualifications Only appropriately trained and auth...

Страница 76: ...stem can result G del specifies the service life and maintenance intervals of the product so as to ensure safe and continuous operation The maintenance intervals relate to the effective operating hour...

Страница 77: ...in shift operation 5 days a week Operating hours 1 shift opera tion 2 shift opera tion 3 shift opera tion 150 every 18 days every 9 days every 6 days 2 250 every 9 months every 4 5 months every 3 mont...

Страница 78: ...work on the product there is a risk of being crushed in the area around the exposed pinions Observe the following points Never reach into the area around the pinions Use a brush to apply the lubricat...

Страница 79: ...erform the general inspection as follows 1 Switch off the system and padlock it to secure it against being switched on again 2 Check the inspection points as described in the inspection table 3 Take m...

Страница 80: ...tely tighten loose screws to the required torque Loss of oil Check the planetary gear and its surround ings for signs of the fol lowing Puddles of oil and oil spills on the floor or in the drip sheets...

Страница 81: ...n lead to severe injuries or death Use appropriate lifting units Wear appropriate protective clothing Always keep sufficient distance from suspended loads Never enter the area below a suspended load D...

Страница 82: ...er of gravity 2 Hook the lifting belt into the crane hook 3 Carefully lift the load 4 Check horizontal alignment of the load 5 If the load tilts reposition the lifting belt loop The slings are in plac...

Страница 83: ...below a suspended load Fig 7 2 Attaching the slings Motor image source Bosch Rexroth Attach the slings as follows 1 Remove fan from motor if necessary 2 Mount lifting screw if necessary 3 Attach the s...

Страница 84: ...xes fall downwards Carriages may run off to the side This can lead to se vere or fatal injuries If necessary secure the vertical axes and the carriages before removing transport securing devices brake...

Страница 85: ...e coupling screws can be reached through the drill hole 3 If there are deviations Adjust axis until the coupling screws can be reached through the drill hole 4 Switch off the system and padlock it to...

Страница 86: ...e vertical direction motor at top motor shaft below A B C D E F G H Fig 7 4 Mounting the motor G del planetary gear A Motor E Coupling screw B Motor screw if necessary with washers according to motor...

Страница 87: ...surfaces and motor shaft to ensure that they are free of grease 4 Position the coupling as shown in the illustration and do not tighten the coupling screws 5 Mount the motor so that both contact surf...

Страница 88: ...the superordinate operating manual 2 Calibrate the reference plane of the motor this procedure is described in the documentation for the overall plant or the motor The final tasks have been performed...

Страница 89: ...250 h 22 500 h 22 500 h 150 h 150 Fig 7 5 Maintenance schedule G del gearbox unit with elastomer coupling Grease Replacing Replacing lubricant Oil Clean Visual inspection Maintenance SERVICE MANUAL P...

Страница 90: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 90...

Страница 91: ...2 Chapter 7 2 3 1 2 78 General inspection 2 250 Maintenance technicians The manufacturer s technicians Chapter 7 2 4 1 2 79 Replacing the G del plane tary gearbox 22 500 60 Service technicians The man...

Страница 92: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 92...

Страница 93: ...he intervention report as specified in the Maintenance chapter Save the generated XML file as a backup Copy the empty inter vention report and scan it in after completing it if you are not working ele...

Страница 94: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 94...

Страница 95: ...n report and scan it in after completing it if you are not working electronically Send it to service ch gudel com after every intervention Maintenance work Maintenance cycle h Effective operating hour...

Страница 96: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 96...

Страница 97: ...pleting it if you are not working electronically Send it to service ch gudel com after every intervention Maintenance work Maintenance cycle h Effective operating hours1 Name2 Comments3 Date Replacing...

Страница 98: ...Maintenance SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 98...

Страница 99: ...to ensure uniform lubrication A B C D E F G Fig 9 7 Replacing the lubricating pinion A Lubrication point E Fastening screw B Screw F Lubricating pinion C Hexagonal socket wrench G Carriage D Covering...

Страница 100: ...arting up auto matically This can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Sec...

Страница 101: ...ble means to secure the components against tipping over Only remove the safety devices after the product has been completely as sembled 8 1 2 Personnel qualifications Only appropriately trained and au...

Страница 102: ...earbox oil Working on the gearbox carries the risk of severe injury due to burns Let the gearbox cool before commencing any work CAUTION Oil greases Oils and greases are harmful to the environment The...

Страница 103: ...Lubrication ex works Specification Lubrication quantity Fuchs Renolin PG220 CLP PG 220 as per DIN 51517 3 polyglycol based Table 8 1 Lubricants G del planetary gearbox Repairs SERVICE MANUAL Planetary...

Страница 104: ...icant has been replaced 8 2 2 1 Identifying lubricant amount The lubricant amount can be found on the type plate or the type key of the spare parts list If you have any questions please contact our se...

Страница 105: ...00 Table 8 2 G del planetary gearbox Ratio Stage Installation position Type Size 80 100 140 1 TP 30 90 130 2 50 130 190 Table 8 3 G del planetary gearbox Lubricant quantity cm3 Repairs SERVICE MANUAL...

Страница 106: ...RH and NGHP A B C F E D Fig 8 3 Remove the pinion NRH and NGHP A Fastening screw D Headless set screw B Hexagonal socket wrench E Cover C Elongation piece F Pin Property Type Size 80 110 140 Size M5x4...

Страница 107: ...Pull the pinion off the pins using the headless set screws Screw in the headless set screws in the order shown in the illustration 6 1 Screw in the first headless set screw by of a rotation 6 2 Repea...

Страница 108: ...orque wrench G Gearbox D Pinion Size Module Properties Size Tightening torque Nm Quality 80 2 M8x50 31 12 9 110 2 5 M12x65 104 3 M12x70 96 140 3 M16x70 200 4 M16x70 180 Table 8 5 Properties of the fas...

Страница 109: ...e pinion up to the limit stop using the fastening screw 5 Remove the fastening screw 6 Degrease the fastening screw and thread 7 Apply Loctite 243 to the thread 8 Install and tighten the fastening scr...

Страница 110: ...move the pinion NRHP A Planetary gear NRHP B Pinion flange C Screw Remove the pinion as follows 1 Remove the screws 2 Remove pinion flange The pinion is removed Repairs SERVICE MANUAL Planetary gear G...

Страница 111: ...rly tighten the clamping sets Check all clamping sets after assembly Only replace missing or damaged straining screws with screws of quality grade 12 9 A B C D003842 2x TA 1x TA I II III IV V VI VII V...

Страница 112: ...Install the pinion as follows 1 Install the pinion flange 2 Tighten screws The pinion has been installed Repairs SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 112...

Страница 113: ...after completing it if you are not working electronically Send it to service ch gudel com after every intervention Work1 Component2 Effective operating hours3 Name4 Comments5 Date Work1 Work carried o...

Страница 114: ...Repairs SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 114...

Страница 115: ...8 4 Service departments If you have questions please contact the service departments 2 125 Repairs SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 115...

Страница 116: ...g the drinking water supply Take appropriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small Room S...

Страница 117: ...2 119 Apply corrosion protection to all bright parts 9 3 2 Transport securing devices On unbraked motors mount the transport securing devices 9 3 3 Identification Label the product with the following...

Страница 118: ...Decommissioning storage SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 118...

Страница 119: ...s Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Secure it against being switched on again main switch for the comple...

Страница 120: ...nly appropriately trained and authorized technicians are allowed to work on the product 10 2 Disposal Your product consists of the following units Packaging Contaminated materials auxiliary agents oil...

Страница 121: ...ifting belts with an edge guard CAUTION Oil greases Oils and greases are harmful to the environment The oils and greases must not get into the drinking water supply Take ap propriate measures Observe...

Страница 122: ...ing point disposal in accor dance with the safety data sheets 2 24 Batteries Battery collection Metals Scrap metal collection Electrical material Electrical waste Table 10 1 Disposal material groups 1...

Страница 123: ...11 Spare parts supply Spare parts supply SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 123...

Страница 124: ...Spare parts supply SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 124...

Страница 125: ...of the issue Drawing number if applicable Regular inquiries If you have questions relating to service please use the service form at www gudel com or contact the responsible service department For al...

Страница 126: ...arcia 308 Col Buenos Aires N L 64800 Monterrey Mexico 52 81 8374 2500 107 service mx gudel com Mexico Canada G del Inc 4881 Runway Blvd Ann Arbor Michigan 48108 United States 1 734 214 0000 service us...

Страница 127: ...Industrial Park TW Hu Ko 30373 Hsin Chu Taiwan 88 635 97 8808 info tw gudel com Thailand G del Lineartec Co Ltd 19 28 Private Ville Hua Mak Road Hua Mak Bang Kapi 10240 Bangkok Thailand 66 2 374 0709...

Страница 128: ...ria 60 Local 7 08025 Barcelona Spain 34 93 476 03 80 info es gudel com Spain France G del SAS Tour de l Europe 213 3 Bd de l Europe 68100 Mulhouse France 33 1 6989 80 16 info fr gudel com Germany G de...

Страница 129: ...ya 40 Office 1902 445057 Togliatti Russia 7 848 273 5544 info ru gudel com Belarus Ireland G del Lineartec U K Ltd Unit 5 Wickmans Drive Banner Lane Coventry CV4 9XA West Midlands United Kingdom 44 24...

Страница 130: ...rkstrasse 26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70 service ch gudel com Americas G del Inc 4881 Runway Blvd Ann Arbor Michigan 48108 United States 1 734 214 0000 service us gudel...

Страница 131: ...5 10 00 Worm gear unit AE060 L left Ratio i 10 00 AE060 2 Stk E 910 406089 Motor flange 060 18x116x116 130 110 8030 018a 2 Stk E 1000 0910499 Mechanical multi limit switch accessories 750 Y 8523 024 2...

Страница 132: ...Screws without screw lock can come loose Secure screw connections on moving parts with Loctite medium strength 243 Apply the adhesive on the nut thread not on the screw Torque tables SERVICE MANUAL P...

Страница 133: ...9 M3 1 1 1 58 1 9 M4 2 6 3 9 4 5 M5 5 2 7 6 8 9 M6 9 13 2 15 4 M8 21 6 31 8 37 2 M10 43 63 73 M12 73 108 126 M14 117 172 201 M16 180 264 309 M20 363 517 605 M22 495 704 824 M24 625 890 1041 M27 915 13...

Страница 134: ...0 9 12 9 M4 3 4 6 5 1 M5 5 9 8 6 10 M6 10 1 14 9 17 4 M8 24 6 36 1 42 2 M10 48 71 83 M12 84 123 144 M14 133 195 229 M16 206 302 354 M20 415 592 692 M22 567 804 945 M24 714 1017 1190 M27 1050 1496 1750...

Страница 135: ...torque Nm 50 70 80 M3 0 37 0 8 1 1 M4 0 86 1 85 2 4 M5 1 6 3 6 4 8 M6 2 9 6 3 8 4 M8 7 1 15 2 20 3 M10 14 30 39 M12 24 51 68 M14 38 82 109 M16 58 126 168 M20 115 247 330 M22 157 337 450 M24 198 426 56...

Страница 136: ...Torque tables SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 136...

Страница 137: ...ry gear box 46 Fig 6 5 Pre assembling the NGHP planetary gearbox 47 Fig 6 6 Pre assembling the NGHP 48 Fig 6 7 Setting the planetary gear NGHP 49 Fig 6 8 Calculation formula Pitch circle diameter of p...

Страница 138: ...Replace lubricant 103 Fig 8 2 G del planetary gearbox Identifying lubricant quantity 104 Fig 8 3 Remove the pinion NRH and NGHP 106 Fig 8 4 Mount the pinion NRH and NGHP 108 Fig 8 5 Remove the pinion...

Страница 139: ...f abbreviations 67 Table 6 9 Assigned value Lubrication 68 Table 6 10 Assigned value Gearbox size 68 Table 6 11 Assigned value Helix angle 68 Table 6 12 Cleaning agents Coupling contact surfaces and m...

Страница 140: ...epartments in Asia 126 Table 11 3 Service departments in Europe 127 Table 11 4 Service departments for all other countries 129 Table 11 5 Service departments outside of business hours 130 Table 12 1 T...

Страница 141: ...121 Replacing G del planetary gear box 81 General inspection 79 G del planetary gearbox Lubricant amount 26 104 Removing the transport securing device 36 46 69 H Hazard symbol 21 Hazard warnings 19 I...

Страница 142: ...qualifications 39 Pinion Replacing 106 Pinion NGHP Mounting 108 Removing 106 Pinion NRH Mounting 108 Removing 106 Planetary gearbox mounting 42 Planetary gearbox G del Installing transport securing d...

Страница 143: ...Storage conditions 116 Symbol 20 T Technical data 27 Temperature 116 Temperature range 27 Tightening torque 73 100 Tightening torques Screws 133 Torques 132 Transport 33 Transport securing device Inst...

Страница 144: ...Index SERVICE MANUAL Planetary gear G del NRH NRHP NGHP 18014399245011339_v2 0_EN US 144...

Страница 145: ...Industrie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 Fax 41 62 916 91 50 E mail info ch gudel com www gudel com romkal 2 0 06 05 2019 SERVICE MANUAL Planetary gear G del NRH NRHP NGHP...

Страница 146: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 info ch gudel com www gudel com...

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