GT POWER GT200W Скачать руководство пользователя страница 22

GT200W

PROFESSIONAL WELDER GENERATOR

22.

23.

www.gtpower.co.nz

www.gtpower.co.nz

Weaving motion for 

second and subsequent 

runs

Pause at edge

of weave

Multi Run Vertical 

Fillet Weld 

(Fig 1-26)

Examples of Vertical Fillet 

Welds (Fig 1-27)

Pause at edge of weave 

allows weld metal to build 

up and eliminates undercut

Note:  Weld contour

when insufficient pause 

at edge of weave

CORRECT

INCORRECT

2. Vertical Down

The E7014 Stick electrode makes welding in this 

position particularly easy. Use a 3.2mm electrode 

at 100 amps. The tip of the electrode is held in light 

contact with the work and the speed of downward 

travel is regulated so that the tip of the electrode 

just keeps ahead of the slag. The electrode should 

point upwards at an angle of about 45º.

The electrode is held at 45º to the horizontal and 

tilted 10º in the line of travel (Figure 1-28). The 

tip of the electrode may be touched lightly on the 

metal, which helps to give a steady run. A weave 

technique is not advisable for overhead fillet welds.

Use a 3.2mm E6013 Stick electrode at 100 amps, 

and deposit the first run by simply drawing the elec-

trode along at a steady rate. You will notice that the 

weld deposit is rather convex, due to the effect of 

gravity before the metal freezes.

Tilted 10

o

 in

line of travel

Overhead Fillet Weld 

(Fig 1-28)

Angle tacked to pipe

45

o

 to plate

Use a short arc, and do not attempt to weave on 

the first run. When the first run has been completed 

de-slag the weld deposit and begin the second run 

at the bottom. This time a slight weaving motion is 

necessary  to  cover  the  first  run  and  obtain  good 

fusion at the edges.

At the completion of each side motion, pause for 

a moment to allow weld metal to build up at the 

edges, otherwise undercut will form and too much 

metal will accumulate in the centre of the weld. Fig-

ure 1-26 illustrates multi-run technique and Figure 

1-27 shows the effects of pausing at the edge of 

weave and of weaving too rapidly.

3. Overhead Welds

Apart from the rather awkward position necessary, 

overhead  welding  is  not  much  more  difficult  that 

down hand welding.

Set  up  a  specimen  for  overhead  welding  by  first 

tacking a length of angle iron at right angles to an-

other piece of angle iron or a length of waste pipe. 

Then tack this to the work bench or hold in a vice 

so that the specimen is positioned in the overhead 

position as shown in the sketch.

Other Knowledge 
& Resources

Please refer to Euroquip website 

www.euroquip.co.nz/ Downloads.html  

for knowledgebase articles & operation videos.

Содержание GT200W

Страница 1: ...GT200W PROFESSIONAL WELDER GENERATOR...

Страница 2: ...stralia Key product categories are welding equipment air compressors power generators and cleaning equipment Euroquip s slogan is empowering industries find out more about the advantage Euroquip bring...

Страница 3: ...Welder GeneratorControls 12 Engine Operation 13 Welding Operation 14 Auxiliary Power Operation 15 Electrode Selection Guide 16 Power Applications 17 Basic MMA Welding Guide 18 MMA Welding Techniques 1...

Страница 4: ...unction it will provide years of exceptional performance in the field or in the workshop with a welding duty cycle of 60 180 amps This machine is equipped standard with an industrial fully welded tube...

Страница 5: ...t Electric Start Manual Choke Electronic Ignition Capacities Fuel 18L Oil 1 1L RATED OUTPUT WELDER Amps DC Constant Current 200A Duty Cycle 60 180A Volts Rated Amperes 26V Max Output OUTPUT WELDER GEN...

Страница 6: ...ction is re quired No manual change is needed The gasoline engine controls include a recoil starter choke and stop switch See the EN GINE OPERATION section of this manual for details about starting ru...

Страница 7: ...ther machine And of course make sure that en gine exhaust is ventilated to an open outside area The GT200W must be used outdoors Do not set the machine in puddles or otherwise sub merge it in water Su...

Страница 8: ...d maintenance instructions supplied with this ma chine before you operate the GT200W Oil The GT200W is shipped without engine oil ADD OIL BEFORE YOU START THE ENGINE Ap prox 1100ml Do not screw in dip...

Страница 9: ...ference 1 Fuel Tank 2 Fuel Tank Cap 3 Wheel 4 Lead Acid Battery 5 Oil Filler Plug Obscured 6 Oil Drain Plug 7 Handle 8 24A Circuit Breaker 9 Engine Ignition Switch 10 5 Function Hour Meter 11 32A Sing...

Страница 10: ...e driven welder supplies power must a be grounded to the frame of the welder using a grounded type plug or b be double insulated When this welder is mounted on a truck or trailer the machine grounding...

Страница 11: ...re a large current when starting See GENERATOR POWER APPLICATIONS in this Opera tion section of this manual for required starting wattages Some synchronous motors may be fre quency sensitive to attain...

Страница 12: ...er output terminal can be used for either cable 5 GROUND STUD Provides a connection point for connecting the machine case to earth ground for the safest grounding procedure 6 32A SINGLE PHASE RECEPTAC...

Страница 13: ...speed and load until the choke is fully open in RUN During engine warm up the equipment can be operated FOR A HOT ENGINE 1 Open the fuel shutoff valve 2 Place the choke lever in the RUN position CAUT...

Страница 14: ...clean and properly maintained If you use an alternate fuel tank or supply be sure to install an in line fuel filter Do not pull the recoil starter with the choke in the CHOKE position more than one ti...

Страница 15: ...e size and type of rod used To Use the GT200W for Welding 1 Insert push and turn connectors on weld ing cables into the respective sockets on the welding machine Make sure they are firmly locked in pl...

Страница 16: ...0 80 110 80 125 105 125 125 145 80 125 SHEET THICKNESS 3 2mm and thinner 3 2mm and thicker Electrode Selection Guide For example a device rated 230V 10A will need 2300W of power 230 x 10 2300 You can...

Страница 17: ...Hand Drill 3 8 700 1500 Watt Heater 1500 Hedge Trimmer 450 Light Bulb 100 Reciprocating Saw 900 Radial Arm Saw 2600 Radio 50 Refrigerator Freezer small 600 1500 2400 Slow Cooker 200 Submersible Pump 1...

Страница 18: ...tions and for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure proper pen etration of the weld metal and to produce sound joints In g...

Страница 19: ...ht and do as much work as possible sitting down Don t hold your body tense A tense body will soon make you feel tired Relax and you will find the job becomes much easier Wearing a leather apron and ga...

Страница 20: ...This is to prevent contraction stresses from the cooling weld metal pulling the plates out of alignment Plates thicker than 6 0mm should have their mat ing edges bevelled to form a 70 to 90 included...

Страница 21: ...E7014 Stick electrode at 100 amps position angle iron with one leg horizontal and the other vertical This is known as a horizontal vertical HV fillet Strike the arc and immediately bring the electrod...

Страница 22: ...deposit is rather convex due to the effect of gravity before the metal freezes Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to plate Use a short arc and do not a...

Страница 23: ...GT200W PROFESSIONAL WELDER GENERATOR 23 www gtpower co nz MMA Troubleshooting...

Страница 24: ...17738 Rotor These accessories listed are available from your GT Power Distributor See your GT Power Distributor or look online at www gtpower co nz for other accessories and consumables available PAR...

Страница 25: ...tion or daily BE SURE TO MAINTAIN THE OIL LEVEL Change the oil the first time after 20 hours of operation Then under nor mal operating conditions change the oil after every 100 hours or once a year wh...

Страница 26: ...ed Severe personal injury and damage to the machine can result if operated at speeds above maximum Adjustments to the engine are to be made only by a GT Power Authorised Service Facility Spark Plug Se...

Страница 27: ...oting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM S...

Страница 28: ...field circuit 4 Rheostat lead broken 5 Dirty slip rings 6 Faulty rheostat 7 Faulty field bridge rectifier 8 Faulty field capacitor 9 Faulty stator field winding 10 Faulty rotor 1 Loose connector to o...

Страница 29: ...re compressed air in spark plug port while pulling recoil starter Re install spark plug 2 Spark plug may be faulty 3 Air filter element saturated with water and or oil Replace 1 Engine is not fully wa...

Страница 30: ...GT200W PROFESSIONAL WELDER GENERATOR 30 www gtpower co nz Wiring Diagram...

Страница 31: ...sonnel should install use or service this equipment Observe additional Safety Guidelines detailed throughout this manual Symbols Safety Instructions WARNING ELECTRIC SHOCK can kill Do not touch electr...

Страница 32: ...s in good condition Also wear safety glasses in work area AT ALL TIMES Safety Depends On You GT POWER welding and cutting equipment is designed and built with safety in mind However your overall safet...

Страница 33: ...Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards...

Страница 34: ...or metal to be welded to a good electrical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding ma chine in good safe operating condi tion Replace damaged insulation 3...

Страница 35: ...lace air and cause injury or death Always use enough ventilation especially in confined areas to ensure breathing air is safe 5 e Read and understand the manufactur Welding and Cutting Sparks can Caus...

Страница 36: ...shielding gas for the process used and properly operating regulators designed for the gas and pres sure used All hoses fittings etc should be suitable for the application and main tained in good condi...

Страница 37: ...red under warranty Failure caused by incorrect operation of the prod uct lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor wat...

Страница 38: ...______________ Model __________________________________ Date Purchased __________________________ Retailer Purchased From ___________________ Please attach your proof of purchase here Scan here to reg...

Страница 39: ...GT200W PROFESSIONAL WELDER GENERATOR 39 www gtpower co nz...

Страница 40: ...omer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest distrib...

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