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Installation and operating instructions

Original installation and operating instructions

CONTENTS

Page

1.

Safety instructions

3

1.1

Symbols used in this document

3

1.2

Qualification and training of personnel

3

1.3

Safety instructions for the operator/user

3

1.4

Safety of the system in the event of a 

failure in the dosing pump

3

1.5

Dosing chemicals

4

1.6

Diaphragm breakage

4

2.

General information

5

2.1

Applications

5

2.2

Improper operating methods

5

2.3

Symbols on the pump

6

2.4

Nameplate

6

2.5

Type key

7

2.6

Product overview

8

3.

Technical data / Dimensions

9

3.1

Technical data

9

3.2

Dimensions

11

4.

Assembly and installation

12

4.1

Pump assembly

12

4.1.1 Requirements

12

4.1.2 Align and install mounting plate

12

4.1.3 Engage pump in mounting plate

12

4.1.4 Adjust control cube position

12

4.2

Hydraulic connection

13

4.3

Electrical connection

14

5.

Startup

16

5.1

Setting the menu language

16

5.2

Deaerating the pump

17

5.3

Calibrating the pump

17

6.

Operation

19

6.1

Control elements

19

6.2

Display and symbols

19

6.2.1 Navigation

19

6.2.2 Operating states

19

6.2.3 Sleep mode (energy-saving mode)

19

6.2.4 Overview of display symbols

20

6.3

Main menus

21

6.3.1

Operation

21

6.3.2

Info

21

6.3.3

Alarm

21

6.3.4

Setup

21

6.4

Operation modes

22

6.4.1

Manual

22

6.4.2

Pulse

22

6.4.3 Analog 0/4-20 mA

22

6.5

SlowMode

23

6.6

Key lock

23

6.6.1 Temporary deactivation

23

6.6.2 Deactivation

23

6.7

Display Setup

23

6.7.1 Units

23

6.7.2 Additional display

24

6.8

Inputs/Outputs

24

6.8.1 Relay outputs

24

6.8.2

External stop

24

6.8.3

Empty

 and 

Low level

 signals

25

6.9

Basic settings

25

7.

Service

25

7.1

Regular maintenance

25

7.2

Cleaning

25

7.3

Service system

26

7.4

Perform service

26

7.4.1 Dosing head overview

26

7.4.2 Dismantling the diaphragm and valves

27

7.4.3 Reassembling the diaphragm and valves

27

7.5

Resetting the service system

27

7.6

Diaphragm breakage

28

7.6.1 Dismantling in case of diaphragm 

breakage

28

7.6.2 Dosing liquid in the pump housing

28

7.7

Repairs

29

8.

Faults

29

8.1

List of faults

30

8.1.1 Faults with error message

30

8.1.2 General faults

31

9.

Disposal

31

Warning
Prior to installation, read these installation 
and operating instructions. Installation and 
operation must comply with local 
regulations and accepted codes of good 
practice.

Содержание SMART Digital S DDC Series

Страница 1: ...SMART Digital S DDC up to 15 l h Installation and operating instructions GRUNDFOS INSTRUCTIONS Further languages http net grundfos com qr i 95726994...

Страница 2: ...6 2 1 Navigation 19 6 2 2 Operating states 19 6 2 3 Sleep mode energy saving mode 19 6 2 4 Overview of display symbols 20 6 3 Main menus 21 6 3 1 Operation 21 6 3 2 Info 21 6 3 3 Alarm 21 6 3 4 Setup...

Страница 3: ...vention and any internal working operating and safety regulations of the operator must be observed Information attached to the pump must be observed Leakages of dangerous substances must be disposed o...

Страница 4: ...lation site should be applied e g wearing protective clothing Observe the chemical manufacturer s safety data sheets and safety instructions when handling chemicals Caution A deaeration hose which is...

Страница 5: ...water treatment Process water treatment Wash plants Chemical industry Ultrafiltration processes and reverse osmosis Irrigation Paper and pulp industry Food and beverage industries 2 2 Improper operat...

Страница 6: ...tion for deaeration hose at dosing head If the deaeration hose is not correctly connected danger will arise due to possible leakage of dosing liquid TM04 8144 1716 P Q U Type Model f Pmax Imax 9769487...

Страница 7: ...asket material EPDM FKM PTFE C SS Valve ball material Ceramic Stainless steel DIN 1 4401 F Control cube position Front mounted can be changed to the right or left 3 Voltage 1 x 100 240 V 50 60 Hz 1 2...

Страница 8: ...ns connection Control cube Graphic LC display section 6 2 2 Click wheel section 6 1 100 key section 6 1 Signal inputs outputs section 4 3 Mounting plate TM04 1175 3510 Deaeration valve Dosing head Val...

Страница 9: ...operation2 m 6 Max suction lift when priming with wet valves2 m 2 2 3 Min pressure difference between suction and discharge side bar 1 Max inlet pressure suction side bar 2 Max viscosity in SlowMode 2...

Страница 10: ...ical safety class II Pollution degree 2 Signal input Max load for level input 12 V 5 mA Max load for pulse input 12 V 5 mA Max load for External stop input 12 V 5 mA Min pulse length ms 5 Max pulse fr...

Страница 11: ...ons Fig 4 Dimensional sketch TM04 8169 3117 161 17 D B C A1 G 5 8 A 200 8 110 4 x 6 105 120 17 5 168 Pump type A mm A1 mm B mm C mm D mm DDC 6 10 280 251 196 46 5 24 DDC 9 7 280 251 196 46 5 24 DDC 15...

Страница 12: ...es Fig 6 Engaging the pump 4 1 4 Adjust control cube position The control cube is fitted to the front of the pump on delivery It can be turned by 90 so that the user can select to operate the pump fro...

Страница 13: ...ation example The pump offers various installation options In the picture below the pump is installed in conjunction with a suction line level switch and multifunction valve on a Grundfos tank Fig 9 I...

Страница 14: ...n the mains voltage is switched on Do not manipulate mains plug or cable Note The mains plug is the separator separating the pump from the mains The rated voltage of the pump see section 2 4 Nameplate...

Страница 15: ...evel signal Relay outputs Applies to DDC AR control variant Function Pins 1 brown 2 white 3 blue 4 black Analog GND mA mA External stop GND X Pulse GND X Function Pins 1 2 3 4 Low level signal X GND E...

Страница 16: ...light the desired language 6 Press the click wheel to select the highlighted language 7 Press the click wheel again to confirm the Confirm settings prompt and apply the setting Fig 11 Set menu languag...

Страница 17: ...sure that deviates or if dosing a medium whose viscosity deviates the pump must be calibrated Requirements The hydraulics and electrics of the pump are connected see section 4 Assembly and installatio...

Страница 18: ...p executes 200 dosing strokes and displays the factory calibration value e g 125 ml 6 Remove the suction hose from the measuring beaker and check the remaining volume V2 e g 170 ml 7 From V1 and V2 ca...

Страница 19: ...hlighted in black in the sub menus When you position the cursor on a value and press the click wheel a value is selected Turning the the click wheel clockwise increases the value turning the click whe...

Страница 20: ...3 Info Alarm Setup Back SlowMode Sect 6 5 Key lock Sect 6 6 Manual Sect 6 4 1 Pulse Sect 6 4 2 Analog 0 4 20 mA Sect 6 4 3 Running Standby Stop Deaerating Diaphragm position out Sect 7 Additional disp...

Страница 21: ...ll be overwritten see Section 8 Faults 6 3 4 Setup The Setup main menu contains menus for pump configuration These menus are described in the following sections Menu Pulse memory is only displayed in...

Страница 22: ...wheel The setting range for the dosing volume depends on the pump type The frequency of incoming pulses is multiplied by the set dosing volume If the pump receives more pulses than it can process at...

Страница 23: ...ode If the code is not entered within 10 seconds the display automatically switches to the Operation main menu The key lock remains active 6 6 2 Deactivation The key lock can be deactivated in the Set...

Страница 24: ...hes from the operating state Running into the operating state Standby The corresponding symbol appears in the Signal error display area of the display The contact type is factory set to closing contac...

Страница 25: ...e any questions please contact your service partner 7 1 Regular maintenance 7 2 Cleaning If necessary clean all pump surfaces with a dry and clean cloth Fill level sensor Pump status Low level Display...

Страница 26: ...formation about carrying out maintenance can be found in the service kit catalog on our homepage www grundfos com 7 4 1 Dosing head overview Fig 23 Dosing head exploded view Service requirement Motor...

Страница 27: ...nothing indicates that dosing liquid has entered the pump housing Otherwise proceed as described in section 7 6 2 Dosing liquid in the pump housing This section refers to fig 23 1 Attach flange 2 corr...

Страница 28: ...ead before maintenance and flush it if necessary 3 Take suitable steps to ensure that the returning liquid is safely collected 4 Dismantle suction pressure and deaeration hose 5 Remove the cover 9 6 L...

Страница 29: ...indicates an alarm and the pump is stopped The last 10 faults are stored in the Alarm main menu When a new fault occurs the oldest fault is deleted The two most recent faults are shown in the display...

Страница 30: ...sing medium tank almost empty Motor blocked Alarm Backpressure greater than nominal pressure Damage to gears Reduce backpressure Arrange for repair to drive if necessary Cable break Alarm Defect in an...

Страница 31: ...suction line install filter Suction lift too high Reduce suction lift Install priming aid Enable SlowMode see section 6 5 SlowMode Viscosity too high Enable SlowMode see section 6 5 SlowMode Use hose...

Страница 32: ...FOS CROATIA d o o Cebini 37 Buzin HR 10010 Zagreb Phone 385 1 6595 400 Telefax 385 1 6595 499 www hr grundfos com GRUNDFOS Sales Czechia and Slovakia s r o apkovsk ho 21 779 00 Olomouc Phone 420 585 7...

Страница 33: ...11 26 48 340 Singapore GRUNDFOS Singapore Pte Ltd 25 Jalan Tukang Singapore 619264 Phone 65 6681 9688 Telefax 65 6681 9689 Slovakia GRUNDFOS s r o Prievozsk 4D 821 09 BRATISLAVA Phona 421 2 5020 1426...

Страница 34: ...6994 0817 ECM 1214328 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright...

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