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Installation and operating instructions

Original installation and operating instructions

These installation and operating instructions 
describe Grundfos MTS pumps.
Sections 1-4 give the information necessary to be 
able to unpack, instal and start up the product in a 
safe way.
Sections 5-12 give important information about the 
product, as well as information on service, fault 
finding and disposal of the product.

CONTENTS

Page

 

1. General information

1.1 Hazard statements

The symbols and hazard statements below may 
appear in Grundfos installation and operating 
instructions, safety instructions and service 
instructions.

The hazard statements are structured in the 
following way:

1.

General information

2

1.1

Hazard statements

2

1.2

Notes

3

1.3

Safety

3

2.

Receiving the product

4

2.1

Delivery

4

2.2

Handling the product

4

3.

Installing the product

5

3.1

General precautions

5

3.2

Electrical connection

10

4.

Starting up the product

10

4.1

First start-up

10

5.

Product introduction

11

5.1

Intended use

11

5.2

Identification

11

5.3

Applications

13

5.4

Pumped liquids

13

6.

Handling and storing the product

13

6.1

Handling the product

13

6.2

Storing the product

13

6.3

Preparation for storage

13

6.4

Storage

13

6.5

Removing corrosion inhibitor

14

7.

Operating conditions

14

7.1

Ambient temperature and altitude

14

7.2

Humidity

14

7.3

Sound pressure level

14

7.4

Filtration

15

8.

Taking the product out of operation

16

9.

Starting up the product after standstill 17

9.1

Test run of the stand-by pump (if 

installed)

17

10.

Servicing the product

17

10.1 Maintaining the product

17

10.2 Repairing the product

18

10.3 Ordering spare parts

18

10.4 Position numbers

19

10.5 Returning the pump to the manufacturer

19

10.6 Service documentation

19

11.

Fault finding

20

12.

Disposing of the product

22

Read this document before installing the 
product. Installation and operation must 
comply with local regulations and accepted 
codes of good practice.

DANGER

Indicates a hazardous situation which, if 
not avoided, will result in death or serious 
personal injury.

WARNING

Indicates a hazardous situation which, if 
not avoided, could result in death or 
serious personal injury.

CAUTION

Indicates a hazardous situation which, if 
not avoided, could result in minor or 
moderate personal injury.

SIGNAL WORD

Description of hazard

Consequence of ignoring the warning.
- Action to avoid the hazard.

Содержание MTS 140

Страница 1: ...MTS Installation and operating instructions GRUNDFOS INSTRUCTIONS...

Страница 2: ...Handling and storing the product 13 6 1 Handling the product 13 6 2 Storing the product 13 6 3 Preparation for storage 13 6 4 Storage 13 6 5 Removing corrosion inhibitor 14 7 Operating conditions 14 7...

Страница 3: ...regulations safety regulations governing the handling of hazardous substances relevant standards and guidelines applying in the country where the pump is operated Make personal protective equipment a...

Страница 4: ...s required by regulations after any work on the pump 1 3 2 Specific hazard Observe the relevant safety regulations when handling hazardous pumped liquids hot flammable poisonous or potentially harmful...

Страница 5: ...pes of installation Tank top installation The pump is mounted on top of the tank using the holes in the discharge casing flange Thus discharge casing and pump bracket are above the tank top Fig 3 Tank...

Страница 6: ...ull are pipes depressurized or pressurized have flanges changed position 2 Make sure the used pipe supports do not damage the pipes due to friction and do not lose flexibility due to corrosion Pipe di...

Страница 7: ...Provide leak monitoring equipment Collect any leaking pumped liquid and dispose of it in accordance with local environmental rules and requirements 3 1 10 Connecting the pipes Keeping the pipes clean...

Страница 8: ...correct performance observe the requirements in the tables below Fig 7 Tank top installation TM05 3352 1312 Min liquid level Top of tank Min liquid level A A B DQ D8 6 Pump A mm B mm MTS 20 147 25 MT...

Страница 9: ...488 192 543 192 601 216 691 215 5 732 220 5 817 229 866 180 208 617 216 691 215 5 732 220 5 817 229 866 200 208 617 216 691 215 5 732 244 5 841 229 866 225 246 721 245 5 762 250 5 847 261 898 250 259...

Страница 10: ...inimum immersion depth 4 1 First start up 4 1 1 Removing the corrosion inhibitor Only necessary for pumps treated with corrosion inhibitor See section 6 5 Removing corrosion inhibitor 4 1 2 Priming 1...

Страница 11: ...void damage to the motor Note the maximum permissible number of starts per hour Consult the manufacturer about any other use of the pump When a pump is supplied without motor the pump unit must fulfil...

Страница 12: ...pressure bar Screw sense of gradient R right Screw pitch angle in degrees Construction D External ball bearing shaft seal unheated uncooled Shaft seal pipe connection Q Shaft seal ring axial inlet pi...

Страница 13: ...n 2 2 Handling the product 6 2 Storing the product The pump has not been treated for storage from factory 6 3 Preparation for storage Prepare the pump properly for storage both inside and outside Use...

Страница 14: ...is installed 4750 m above sea level the motor must not be loaded more than 88 of rated output At an ambient temperature of 75 C the motor must not be loaded more than 78 of rated output If the pump i...

Страница 15: ...Steel hard Tungsten carbide Titanium Process Drilling Turning milling Turning milling Grinding Grinding Grinding Grinding Tool High speed steel HSS Tungsten carbide Tungsten carbide Corundum Corundum...

Страница 16: ...ction side and discharge side valves and drain the pump by removing the drain plug and turning the pump manually until the pump is empty DQ Close the discharge side valve and empty the pump through th...

Страница 17: ...ses or vibrations no excessive leakage at the shaft seal 10 1 2 Bearings Intermittent operation high temperatures and aggressive ambient and process conditions reduce the service life of bearings Deep...

Страница 18: ...g dismantling Mark the precise orientation and position of all components before dismounting them Dismantle components concentrically without tilting them For dismantling of the pump see appendix sect...

Страница 19: ...ct contact Grundfos with details about the liquid before returning the product for service Otherwise Grundfos can refuse to accept the product for service Any application for service must include deta...

Страница 20: ...equipment CAUTION Hot or cold surface Minor or moderate personal injury Make sure that no one can accidentally come into contact with hot or cold surfaces Fault number Fault description Fault number...

Страница 21: ...d if speed control is available X X X Motor speed is too high Compare the required motor speed with the specifications on the pump nameplate Replace the motor if necessary Reduce the motor speed if sp...

Страница 22: ...the pump X X X Anti friction bearing in pump is defective Replace the anti friction bearing X X Anti friction bearing in motor is defective Replace the anti friction bearing X Discharge side valve is...

Страница 23: ...ews MTS 20 40 sectional drawings Fig 1 Sectional drawings of MTS 20 40 Can be ordered as spare part Remove the plastic cover before starting the pump Not with size MTS 40 TM05 2368 5011 TM05 2369 5011...

Страница 24: ...Appendix 24 MTS 20 40 exploded view Fig 2 Exploded view of MTS 20 40 TM04 2629 5011...

Страница 25: ...Appendix 25 MTS 20 model B sectional drawings Fig 3 Sectional drawings of MTS 20 model B Can be ordered as spare part Remove the plug before putting the pump into service TM05 3354 1312...

Страница 26: ...Appendix 26 MTS 20 model B exploded view Fig 4 Exploded view of MTS 20 model B TM05 2391 5011...

Страница 27: ...awings Fig 5 Sectional drawings of MTS 80 140 Can be ordered as spare part Remove the plastic cover before starting the pump TM05 2370 5011 TM05 2371 5011 D 8 6 SAE flange on suction side DQ Axial pip...

Страница 28: ...Appendix 28 MTS 80 140 exploded view Fig 6 Exploded view of MTS 80 140 TM04 2630 5011...

Страница 29: ...x 29 MTS 210 280 440 sectional drawings Fig 7 Sectional drawings of MTS 210 280 440 Can be ordered as spare part Remove the plug before putting the pump into service Not with size MTS 210 280 TM05 257...

Страница 30: ...Appendix 30 MTS 210 280 440 exploded view Fig 8 Exploded view of MTS 210 280 440 TM05 2575 0312...

Страница 31: ...A38 45 38x45 25x45 180 7 10 26 A42 55 48x50 19x50 0 5 26 A42 55 48x50 25x50 200 1 17 26 A42 55 55x50 19x50 7 11 28 A48 60 55x56 25x56 225 7 17 28 A48 60 55x56 25x56 Motor frame size MTS 210 MTS 280 M...

Страница 32: ...48x50 25x50 200 1 17 26 A42 55 55x50 19x50 3 4 28 A48 60 55x56 25x56 225 7 17 28 A48 60 55x56 25x56 Motor frame size MTS 210 MTS 280 MTS 440 LM LP mm S Coupling LM LP mm S Coupling LM LP mm S Couplin...

Страница 33: ...dichiara sotto la sua esclusiva responsabilit che il prodotto MTS al quale si riferisce questa dichiarazione conforme alle seguenti direttive del Consiglio riguardanti il riavvicinamento delle legisl...

Страница 34: ...1 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti O Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Trukkikuja 1 FI 013...

Страница 35: ...hona 421 2 5020 1426 sk grundfos com Slovenia GRUNDFOS LJUBLJANA d o o Lesko kova 9e 1122 Ljubljana Phone 386 0 1 568 06 10 Telefax 386 0 1 568 06 19 E mail tehnika si grundfos com South Africa Grundf...

Страница 36: ...440 Trademarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2019 G...

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