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Iron / manganese removal 

Demanganisation system GENO-mat MN-Z 

 

 

Order no. 095 153 048-inter   Edited by: nkes-mrie G:\BA-153048-INTER_095_GENO-MAT_MN-Z.DOCX 

23 

E  Commissioning 

 

The work described below may only be performed by trained ex-
perts. We recommend to have the start-up performed by Grünbeck's 
technical service/authorised service company.  

 

 

Warning! 

Risk of bacterial growth due to stagnation! According to 

VDI 6023, filling the system with drinking water before normal opera-
tion commences is prohibited.  

 

 

 

The demanganisation system GENO-mat MN-Z must therefore only 
first be connected to the drinking water system immediately prior to 
commissioning.  

 

1 | How to start up the system 

 

1. Open the valve on the raw water inlet. 
2. Open the valve at the pure water outlet. 
3. Perform a visual check. Ensure that no water leaks from the sys-

tem at any point. 

4. Rinse out fine particles 

The filter material contains a small amount of fine particles which 
must be flushed by means of a backwash prior to start-up. Initiate 
a manual regeneration   
(refer to chapter F, item 1.4). 

 

Note:

 The backwash process must be repeated until the backwash 

water that flows to the drain in the process step "first filtrate" is clear. 

 

5. Take a water sample at the sampling valve downstream of the 

unit. 

6. Determine the manganese concentration using the water test kit. 
7. Complete the cover sheet and column 1 in the operating log. 

 

Содержание GENO-mat MN-Z 20/10

Страница 1: ...Operating manual for demanganisation system GENO mat MN Z Edition July 2018 Order no 095 153 048 inter...

Страница 2: ...Laws regulations standards 2 Designated application area of application 3 Function C Product description 11 1 Type plate 2 Technical specifications 3 Intended use 4 Scope of supply 5 Optional accesso...

Страница 3: ...ons into foreign languages electronic storage or copying of this operating manual even in part are only permitted with the explicit written approval of Gr nbeck Wasseraufbereitung GmbH Any type of dup...

Страница 4: ...void Manufacturer Gr nbeck Wasseraufbereitung GmbH Josef Gr nbeck Str 1 89420 H chst dt Germany Responsible for documentation Markus P pperl Description of the system Demanganisation system Device typ...

Страница 5: ...m with the required care These operating instructions assists you with crucial information Please read the entire operating instructions carefully before installing oper ating or maintaining the syste...

Страница 6: ...njuries extreme damage to property or inadmissible impurities in the drinking water Warning Failure to adhere to this information can cause injuries damage to property or impurities in the drinking wa...

Страница 7: ...ower failure 3 5 Indication of specific dangers Danger due to electrical energy Do not touch electrical compo nents with wet hands Disconnect the system from the mains before starting work on electric...

Страница 8: ...hich radiate a lot of heat The system may only be transported and stored in its original pack ing Ensure that it is treated with care and placed the right side up as indicated on the packaging 5 Dispo...

Страница 9: ...pplication area of application The GENO mat MN Z demanganisation systems are designed for the reduction of iron and or manganese They are used in the resi dential sector for private water supply plant...

Страница 10: ...d pure water is then directed via the lower dis tributing nozzle and the riser pipe through the pure water outlet into the piping system 3 2 Backwashing During the backwash process the filter bed is f...

Страница 11: ...em GENO mat MN Z Serial number Order number Fig C 1 Type plate for demanganisation system GENO mat MN Z 2 Technical specifications The GeNO mat MN Z demanganisation system is a single system with inte...

Страница 12: ...13 311 361 642 947 Filling volume and consumption data1 Filter layer I bottom gravel 3 0 5 6 kg 10 10 25 25 25 50 50 Filter layer I bottom gravel 3 0 5 6 l 7 7 18 18 18 35 35 Filter layer I bottom gra...

Страница 13: ...t the installation site It is not suitable for considerably differing perfor mances Do not exceed the peak flow under any circumstances The system may only be operated if all components are installed...

Страница 14: ...e and hand mixer to pre pare the regeneration solution The tank features an integrated suc tion device Regeneration device 100 litres FE MN Z 20 10 FE MN Z 40 18 153 094 Regeneration device 300 litres...

Страница 15: ...Test device for manganese measuring range 0 0 mg l 0 8 mg l and 1 0 mg l 10 0 mg l For the quantitative colorimetric determination of dissolved manga nese in the measuring range of 0 03 mg l 0 5 mg l...

Страница 16: ...stons are subject to a certain wear and tear in the event of heavy duty Wearing parts are listed below Note Although these parts are wearing parts we grant a limited warranty period of 6 months The sa...

Страница 17: ...iron con centration m h 1 5 2 0 3 0 4 0 5 0 6 0 8 0 Power supply V Hz 230 V 50 Hz operation with protective low voltage 24 V 50 Hz Connected load VA 10 Protection type IP 54 Dimensions and weights1 T...

Страница 18: ...man Ordi nance on General Conditions for the Supply of Water Observe local and general installation guidelines Provide a drain connection to discharge the backwash water The installation room must hav...

Страница 19: ...yer I gravel 3 0 5 6 l 7 7 18 18 18 35 35 Filter layer I bottom gravel 3 0 5 6 dimen sion a mm 860 1170 1100 1400 1430 1320 1570 Filter layer II middle GENO Fermanit kg 25 50 50 100 125 200 325 Filter...

Страница 20: ...entre the filter tank in the rising pipe 4 Fill the tank with filter material by using the funnel supplied with the system refer to figure Refer to Table D 2 for fill volumes Remove the protective cap...

Страница 21: ...e 24 V 50 Hz Contact water meter scope of supply pos 4 GENODOS DM oxi dosing op tion Fig D 2 a Installation drawing for demanganisation system GENO mat MN Z Dimensions in Fig D 2 a Extract from table...

Страница 22: ...that there is a free outlet min 20 mm to the drain Secure the hose with suitable means to prevent the hose from moving about exiting regeneration water is pressurised Caution Danger of damage and malf...

Страница 23: ...inking water system immediately prior to commissioning 1 How to start up the system 1 Open the valve on the raw water inlet 2 Open the valve at the pure water outlet 3 Perform a visual check Ensure th...

Страница 24: ...ine volume Demanganisation system GENO mat MN Z 20 10 25 13 30 14 40 17 40 18 50 19 60 20 Required brine volume l 15 30 40 66 88 130 221 Caution Special treatment only following consultation with the...

Страница 25: ...WM 0 33 l Imp Dosing system GENODOS DM oxi 1 GP 6 40 with WM 0 25 l Imp Fe Mn equivalent Dosing volume2 ml m Pump factor1 Pulse division position1 Fe Mn equivale nt Dosing volume 2 ml m Pump factor1...

Страница 26: ...1 pos 6 Note If the preset time for the backwash 2 00 am is unfavourable for internal reasons set a time which deviates from the current time on the 24 hour disk to adjust the starting time for the ba...

Страница 27: ...elements front view 2 Push the switching pin fig F 1 pos 5 outwards for the 1st day 3 Set the other switching pins as required On all days where the switching pins are pushed outwards the backwash is...

Страница 28: ...or the number of days until the next back wash 1 4 How to initiate a manual backwash Manual regeneration should be initiated if the differential pressure of the demanganisation system is more than 0 3...

Страница 29: ...be strictly adhered to DIN EN 806 5 stipulates Inspection every 2 months Maintenance every 6 months The maintenance work has to be performed by the Gr nbeck s technical service authorised service comp...

Страница 30: ...operation log must be kept for GeNO mat MN Z demanganisa tion systems In this operation log the customer service technician records all maintenance and repair work performed In case of mal functions t...

Страница 31: ...ulate1 or GENO oxi plus liquid 3 1 2 Preparing the regeneration agent Fill the regeneration tank with filtered water for respective quanti ties refer to Table G 1 We recommend installing a filling tap...

Страница 32: ...1 illustration 1 and the actuator of the control piston has stopped Unplug mains plug Open the ball valve on the back of the control valve and suck the regeneration agent from the connected regenerat...

Страница 33: ...manual When commissioning the system make sure to record all data on the cover sheet of the operation log and fill in the first col umn of the checklist The customer service technician will fill in a...

Страница 34: ...095_GENO MAT_MN Z DOCX 34 5 Operation log Customer Name Address Demanganisation system GENO mat MN Z Please check appropriate box Serial number Installed by Filter Make type 20 10 25 13 30 14 40 17 40...

Страница 35: ...downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Iron manganese inlet measured Iron manganese pure water measured Inspections and checks on contr...

Страница 36: ...stream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Iron manganese inlet measured Iron manganese pure water measured Inspections and checks on control un...

Страница 37: ...stream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Iron manganese inlet measured Iron manganese pure water measured Inspections and checks on control un...

Страница 38: ...stream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Iron manganese inlet measured Iron manganese pure water measured Inspections and checks on control un...

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