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BreakAlube-3

F600775R00

4

 Preface 

Automatic Greasing System

Release date: September 2014

1.  PREFACE 

This general manual gives a description of the BreakAlube-3 Automatic Greasing System. 

It aims at giving insight in the system’s operation and possibilities. Furthermore, in this 

manual you will find the technical data of several components of the BreakAlube-3 

Automatic Greasing System.

In this manual the following icons are used to inform or warn the user:

ATTENTION

Draws the user’s attention to important information meant to avoid 

problems.

WARNING

Warns the user for physical injuries or serious damage to the equipment 

caused by improper actions.

Содержание BreakAlube-3

Страница 1: ...General Manual Automatic Greasing System BreakAlube 3 F600677R00 YOUR EFFICIENCY IS OUR CHALLENGE...

Страница 2: ...s to the standard version of the product Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied You are requested to contact Groeneveld techn...

Страница 3: ...signal lamp and pump 13 3 6 3 Error codes 13 3 7 Signal lamp 14 3 7 1 The signal lamp flashing codes 14 3 7 2 Error codes by signal lamp 15 4 INSTALLATION 16 4 1 Overview 16 4 2 Safety precautions 16...

Страница 4: ...s operation and possibilities Furthermore in this manual you will find the technical data of several components of the BreakAlube 3 Automatic Greasing System In this manual the following icons are us...

Страница 5: ...oir Groeneveld s automatic greasing system has been thoroughly tested to guarantee a long and trouble free service life even under severe operating conditions Besides correct installation and the use...

Страница 6: ...f a hydraulic high pressure hose The pump is activated by switching on the hydraulic hammer and pumps a quantity of grease to the hydraulic hammer either at brief intervals or continuously depending o...

Страница 7: ...7 F600775R00 General information General Manual Release date September 2014 4 3 2 6 5 1...

Страница 8: ...oir Monitoring of the electrical connections and components Possibility of switching off the hydraulic hammer if the greasing system is no longer func tioning e g due to an empty reservoir 3 2 Composi...

Страница 9: ...9 F600775R00 Component description General Manual Release date September 2014 BR EAKALU BE 1 13 9 10 11 3 5 4 2 7 6 8 12...

Страница 10: ...These are retrieved at power on so the software can resume operation at the point when the power was switched off This means that when for example the system is switched off during a pump cycle the r...

Страница 11: ...o the control unit The control unit then processes and stores this message 3 5 3 Minimum level switch A minimum level switch is installed in the grease reservoir If the grease reaches its minimum leve...

Страница 12: ...ge for the pump unit must be available ignition ON 2 Push the test Push button less then one second once to perform a test cycle Provided that the pre set delivery amount is more than 0 cc 3 After two...

Страница 13: ...sed by an empty reservoir the error can only be can celled by refilling the reservoir 3 6 3 Error codes In the memory bank of the control unit information is stored about the operation of the greasing...

Страница 14: ...ivating the hammer option parameter setting The supply voltage for the control unit is available and the signal lamp is OK Input A or is available and the control unit starts operation Repeatedly blin...

Страница 15: ...ll see the following flashing codes long short short short Error code 13 Two second pause long long short short Error code 22 Two seconds pause The following table specifies which flashing codes repre...

Страница 16: ...you start work Therefore remove the ignition key and store it in a safe place 4 Pay special attention to blocking parts such as dipper arm Make sure that it is safe to work under these parts and that...

Страница 17: ...ch a way that they may become damaged in time The hoses and wires have a sufficient length particularly if they are laid to moving parts Check this by shifting the moving parts to its extreme position...

Страница 18: ...lers can be sealed against soiling after disconnection of the hydraulic hammer 4 Now determine the screw thread at the greasing point on the hydraulic hammer and mount the correct coupling Pay attenti...

Страница 19: ...led on one end for mounting to the pump unit outlet 3 A standard length of 3 meters is supplied for installation between the quick coupler and the greasing point on the hydraulic hammer here again a h...

Страница 20: ...hen the main components pump unit signal lamp and optional hammer shut down valve or relay have been installed Lay the wiring as far as possible along the passage of the existing electrical wiring and...

Страница 21: ...ensor 5 Relief valve switch NC 6 Minimum level switch NC 7 Test switch NO 8 Minimum pressure switch NO 9 Battery of the machine 10 Ignition switch 11 Connector 8 pole 12 Hammer disable relay option NC...

Страница 22: ...n it to the manual mode by means of the Diagnosis Input Output menu or push the test push button on the pump less then one second once Now switch on the pump motor and allow it to run until a continuo...

Страница 23: ...witches off when the hy draulic hammer is switched on the parameter setting timer start stop should be on stop see the parameter menu The status of the remaining cycle time rem cycle time in the Varia...

Страница 24: ...cycles after installation If the grease pressure rises to above 275 300 bar an integrated safety valve should open and relieve the excessive pressure to the grease reservoir If the grease hose is clo...

Страница 25: ...effort spent on manual greasing significantly However do not forget that there may be greasing points that are not served by the greasing system and must still be greased by hand 5 2 Regularly checks...

Страница 26: ...2 Clean the filler coupling and the coupling on the hose thoroughly 3 Lock the hose onto the filler coupling or position the grease gun onto the filler coupling 4 Fill the reservoir up to its maximum...

Страница 27: ...s to re trieve the error code 5 4 2 General malfunction reports Problem Cause Solution Signal lamp does not light up after ignition was switched on No supply voltage 15 on pin no 1 or at signal lamp N...

Страница 28: ...t blocked relief valve opened during a pump phase 1 System contains grease that is not suitable for the current operating conditions Solution Replace the grease in the pump and flush the system 2 Grea...

Страница 29: ...r 16 Minimum level Grease in the reservoir reached the minimum level where it activates the minimum level switch Refill the grease reservoir Lamp will be reset automat ically when filling the grease r...

Страница 30: ...when necessary 4 Replace control unit when error persists 23 Over Current pump motor Control unit detected a too high current draw to pump mo tor and aborted the attempted cycle caused by 1 Drive sha...

Страница 31: ...k the spool or relay and replace when necessary 4 Check wiring harness con tacts on corrosion Replace when necessary 5 Check wiring harness be tween pump connector and circuit board and restore when n...

Страница 32: ...tery low Control unit detected a low real time clock battery on its circuit board Replace the control unit 44 Parameter error Control unit encountered corrupted parameters during power up and restored...

Страница 33: ...otor nominal at 20 C 36 W Rest current 10 mA Advised fusing 15A 12 Vdc 10A 24Vdc Capacity grease reservoir 4 litres Minimum level switch standard Pump material hard anodised aluminium nylon reinforced...

Страница 34: ...BreakAlube 3 F600775R00 34 Maintenance Automatic Greasing System Release date September 2014 Notes...

Страница 35: ......

Страница 36: ...Groeneveld Transport Efficiency B V Stephensonweg 12 4207 HB Gorinchem P O Box 777 4200 AT Gorinchem The Netherlands T 31 0 183 641 400 F 31 0 183 624 474 www groeneveld group com...

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