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17

F600775R00

 Installation 

General Manual

Release date: September 2014

4.3 

General installation directives

1.  Check the contents of the parts kit using the parts list included in the kit.

2.  Before start installing the greasing system, check whether the grease point of the 

hydraulic hammer is open and furnished with a sufficient amount of grease. If that is 

not the case, grease the grease point by hand. This prevents insufficient greasing of the 

grease point during the period following the first greasing cycles of the greasing system.

WARNING

No grease must be allowed to come between the bit and the actuator 

in the hammer case. Therefore press the bit completely up against the 

hammer before lubricating the hydraulic hammer. To do this, place the 

hydraulic hammer with the bit on the ground so that the excavator and 

the hammer case are resting on the bit.

3.  Prevent any contamination of the system during installation. Use clean tools and clean 

the locations on the machine where the pump unit and other parts are to be installed.

4.  During installation of grease hoses and electric wires, ensure that:

•  The hoses and wires are not fastened to or near hot parts such as exhaust, turbo or air 

conditioning unit.

•  The hoses and wires taut and fixed in place with small or large straps or clamps.

•  The hoses and wires are not installed alongside moving parts in such a way that they 

may become damaged (in time).

•  The hoses and wires have a sufficient length, particularly if they are laid to moving 

parts. Check this by shifting the moving parts to its extreme positions.

•  Ensure that grommets are used wherever there is a chance of a hose or wire being 

damaged.

5.  Check whether the machine voltage corresponds to the voltage required for the pump 

in the kit.

4.4 

Mounting the pump unit

1.  Determine jointly with the client where the pump unit should be mounted, if this is not 

already indicated in machine-specific installation instructions. Make sure that:

•  The pump unit is easily accessible for filling its reservoir.

•  The grease level in the reservoir is easy to inspect visually.

•  The pump unit is protected against possible damage.

2.  Investigate whether existing holes of the machine can be used to mount the mounting 

plate of the pump unit. 

Always follow the directions of the machine manufacturer when you need to drill holes. 

Be sure not to damage anything (e.g. lines or wires) that may be present behind the part 

in which you drill a hole. After drilling a hole, always remove the chips (with compressed 

air).

3.  If the mounting plate is to be welded onto the machine, the directions of the machine 

manufacturer should be strictly adhered to.

4.  Mount the mounting plate with the pump unit onto the machine.

5.  Remove the yellow/red transport plugs from the grease outlet and the de-aerating 

opening of the pump unit.

6.  Fill the reservoir of the pump (if empty) with hammer grease prescribed by the hammer 

manufacturer in a NLGI-2 class.

Содержание BreakAlube-3

Страница 1: ...General Manual Automatic Greasing System BreakAlube 3 F600677R00 YOUR EFFICIENCY IS OUR CHALLENGE...

Страница 2: ...s to the standard version of the product Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied You are requested to contact Groeneveld techn...

Страница 3: ...signal lamp and pump 13 3 6 3 Error codes 13 3 7 Signal lamp 14 3 7 1 The signal lamp flashing codes 14 3 7 2 Error codes by signal lamp 15 4 INSTALLATION 16 4 1 Overview 16 4 2 Safety precautions 16...

Страница 4: ...s operation and possibilities Furthermore in this manual you will find the technical data of several components of the BreakAlube 3 Automatic Greasing System In this manual the following icons are us...

Страница 5: ...oir Groeneveld s automatic greasing system has been thoroughly tested to guarantee a long and trouble free service life even under severe operating conditions Besides correct installation and the use...

Страница 6: ...f a hydraulic high pressure hose The pump is activated by switching on the hydraulic hammer and pumps a quantity of grease to the hydraulic hammer either at brief intervals or continuously depending o...

Страница 7: ...7 F600775R00 General information General Manual Release date September 2014 4 3 2 6 5 1...

Страница 8: ...oir Monitoring of the electrical connections and components Possibility of switching off the hydraulic hammer if the greasing system is no longer func tioning e g due to an empty reservoir 3 2 Composi...

Страница 9: ...9 F600775R00 Component description General Manual Release date September 2014 BR EAKALU BE 1 13 9 10 11 3 5 4 2 7 6 8 12...

Страница 10: ...These are retrieved at power on so the software can resume operation at the point when the power was switched off This means that when for example the system is switched off during a pump cycle the r...

Страница 11: ...o the control unit The control unit then processes and stores this message 3 5 3 Minimum level switch A minimum level switch is installed in the grease reservoir If the grease reaches its minimum leve...

Страница 12: ...ge for the pump unit must be available ignition ON 2 Push the test Push button less then one second once to perform a test cycle Provided that the pre set delivery amount is more than 0 cc 3 After two...

Страница 13: ...sed by an empty reservoir the error can only be can celled by refilling the reservoir 3 6 3 Error codes In the memory bank of the control unit information is stored about the operation of the greasing...

Страница 14: ...ivating the hammer option parameter setting The supply voltage for the control unit is available and the signal lamp is OK Input A or is available and the control unit starts operation Repeatedly blin...

Страница 15: ...ll see the following flashing codes long short short short Error code 13 Two second pause long long short short Error code 22 Two seconds pause The following table specifies which flashing codes repre...

Страница 16: ...you start work Therefore remove the ignition key and store it in a safe place 4 Pay special attention to blocking parts such as dipper arm Make sure that it is safe to work under these parts and that...

Страница 17: ...ch a way that they may become damaged in time The hoses and wires have a sufficient length particularly if they are laid to moving parts Check this by shifting the moving parts to its extreme position...

Страница 18: ...lers can be sealed against soiling after disconnection of the hydraulic hammer 4 Now determine the screw thread at the greasing point on the hydraulic hammer and mount the correct coupling Pay attenti...

Страница 19: ...led on one end for mounting to the pump unit outlet 3 A standard length of 3 meters is supplied for installation between the quick coupler and the greasing point on the hydraulic hammer here again a h...

Страница 20: ...hen the main components pump unit signal lamp and optional hammer shut down valve or relay have been installed Lay the wiring as far as possible along the passage of the existing electrical wiring and...

Страница 21: ...ensor 5 Relief valve switch NC 6 Minimum level switch NC 7 Test switch NO 8 Minimum pressure switch NO 9 Battery of the machine 10 Ignition switch 11 Connector 8 pole 12 Hammer disable relay option NC...

Страница 22: ...n it to the manual mode by means of the Diagnosis Input Output menu or push the test push button on the pump less then one second once Now switch on the pump motor and allow it to run until a continuo...

Страница 23: ...witches off when the hy draulic hammer is switched on the parameter setting timer start stop should be on stop see the parameter menu The status of the remaining cycle time rem cycle time in the Varia...

Страница 24: ...cycles after installation If the grease pressure rises to above 275 300 bar an integrated safety valve should open and relieve the excessive pressure to the grease reservoir If the grease hose is clo...

Страница 25: ...effort spent on manual greasing significantly However do not forget that there may be greasing points that are not served by the greasing system and must still be greased by hand 5 2 Regularly checks...

Страница 26: ...2 Clean the filler coupling and the coupling on the hose thoroughly 3 Lock the hose onto the filler coupling or position the grease gun onto the filler coupling 4 Fill the reservoir up to its maximum...

Страница 27: ...s to re trieve the error code 5 4 2 General malfunction reports Problem Cause Solution Signal lamp does not light up after ignition was switched on No supply voltage 15 on pin no 1 or at signal lamp N...

Страница 28: ...t blocked relief valve opened during a pump phase 1 System contains grease that is not suitable for the current operating conditions Solution Replace the grease in the pump and flush the system 2 Grea...

Страница 29: ...r 16 Minimum level Grease in the reservoir reached the minimum level where it activates the minimum level switch Refill the grease reservoir Lamp will be reset automat ically when filling the grease r...

Страница 30: ...when necessary 4 Replace control unit when error persists 23 Over Current pump motor Control unit detected a too high current draw to pump mo tor and aborted the attempted cycle caused by 1 Drive sha...

Страница 31: ...k the spool or relay and replace when necessary 4 Check wiring harness con tacts on corrosion Replace when necessary 5 Check wiring harness be tween pump connector and circuit board and restore when n...

Страница 32: ...tery low Control unit detected a low real time clock battery on its circuit board Replace the control unit 44 Parameter error Control unit encountered corrupted parameters during power up and restored...

Страница 33: ...otor nominal at 20 C 36 W Rest current 10 mA Advised fusing 15A 12 Vdc 10A 24Vdc Capacity grease reservoir 4 litres Minimum level switch standard Pump material hard anodised aluminium nylon reinforced...

Страница 34: ...BreakAlube 3 F600775R00 34 Maintenance Automatic Greasing System Release date September 2014 Notes...

Страница 35: ......

Страница 36: ...Groeneveld Transport Efficiency B V Stephensonweg 12 4207 HB Gorinchem P O Box 777 4200 AT Gorinchem The Netherlands T 31 0 183 641 400 F 31 0 183 624 474 www groeneveld group com...

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