background image

OM-NGB/3       13

Maintenance

Your Groen boiler is designed to minimize maintenance, but certain parts may need 

to be replaced after prolonged use. For the most part, no user adjustments should 

be necessary. If a need for service arises, only Groen personnel or Authorized Groen 

Representatives should perform the work.

Among the most common problems is the rapid build-up of scale in the boiler. To avoid 

this, always supply water that has a low mineral content, which meets the standards 

described in the Water Quality section of this manual.

A.  Periodic Inspection

 

The unit should be inspected by a qualified service technician at least once each 

year. The inspection should include electrical wires and connections, cleaning the 

inside of the control enclosure and pilot burner adjustment, if required.

 

At the back of this manual (with the information about our warranty) is a 

Maintenance and Service Log. Each time maintenance is performed on the unit, 

enter the date on which it was done, what was done, and who did it. Keep this log 

with the warranty.

 

In addition to yearly inspections by a qualified service technician, a weekly check 

of the following will help prevent down time and ensure continued efficient 

operation.

1.   Pressure gauge operation

2.   Proper water level (gauge)

3.   Strainer in water feed line (clear?)

4.   Air inlets for gas burner jets (clean?)

5.   Pilot burner flame (blue? Envelops sensor?)

6.   Drain piping (free running? No blockage?)

 

At least twice each month, check the safety valve to be sure it is working properly. 

When pressure reaches five PSI on the gauge, lift the lever to vent steam, then 

release it, allowing it to snap back into place.

B.  Component Replacement

 

NGB/3E boilers are easy to service. The design is simple, and controls are readily 

accessible.

 

 

Before replacing any part, 

COMPLETELY SHUT OFF THE GAS AND ELECTRICAL 

POWER TO THE UNIT.

 When breaking (opening) a gas pipe connection, allow five 

minutes for gas to dissipate before proceeding.

 

When the pipes have been reconnected, check for leaks with a thick soap solution 

or other suitable leak detector. 

Do not use flame to check for gas leaks.

WARNING

USE ONLY GROEN-SUPPLIED PARTS.

USING SUBSTITUTE, UNAUTHORIZED OR

“GENERIC” PARTS CAN CAUSE BODILY

INJURY TO THE OPERATOR AND DAMAGE

THE EQUIPMENT.

WARNING

DO NOT EXPOSE SKIN TO ESCAPING STEAM.

SEVERE BURNS MAY RESULT.

One of the pressure relief safety valves is 

located on the top left rear of the boiler.

Содержание CNGB/3-24

Страница 1: ...ustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipmen...

Страница 2: ...MANUFACTURER WARNING DO NOT MIX DE LIMING AGENTS ACID AND DE GREASERS ALKALI IN THE STEAM GENERATOR OR ON THE COOKING CHAMBER WALLS NOTICE Do not use a cleaning or de liming agent that contains any S...

Страница 3: ...0 NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NFPA 54 Installation of Gas Appliances Piping NFPA 96 Ventilating Hoods NSF...

Страница 4: ...The boiler is constructed of 1 4 thick steel which is certified by the American Society of Mechanical Engineers ASME for pressure vessels All welds are hydrostatically tested The boiler is also equip...

Страница 5: ...0 to 60 ppm Chlorine and Chloramine less than 0 1 ppm Total Chloride less than 30 ppm Silica less than 12 ppm Undissolved Solids less than 5 microns 1 Do not rely on unproven water treatments which ar...

Страница 6: ...system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSI 3 45 kPA 1 Gas Supply Connection a Co...

Страница 7: ...Connection a The drain connection is made at the rear of the unit with 1 1 4 NPT pipe DO NOT USE PLASTIC PIPE DRAIN PIPING MUST WITHSTAND STEAM AND BOILING WATER Extend the drain piping to a nearby fl...

Страница 8: ...repeat the trial for ignition 5 Turn the on off switch on the cabinet front panel to the ON position The amber light in the switch will come on The boiler drain valve will close The unit will fill wit...

Страница 9: ...ically stop the gas flow and terminate the ignition trial If ignition is terminated turn the switch off and then ON again to repeat the trial Normally the pilot should light within five seconds of tur...

Страница 10: ...nce the pressure has reached 9 1 2 PSI the main burner will be shut off by an operating pressure switch Residual heat stored in the boiler s heat exchanger can however cause the pressure to continue t...

Страница 11: ...under the boiler 3 Close the manual drain valve 4 Turn off water supply to the boiler 5 Allow the boiler to cool This takes several hours so it is recommended that you cool the boiler overnight 6 Tur...

Страница 12: ...r doors 19 Turn the on off switch OFF and slowly open the manual drain valve 20 When the boiler has drained completely close the manual drain valve and turn the on off switch to ON to fill the boiler...

Страница 13: ...hnician a weekly check of the following will help prevent down time and ensure continued efficient operation 1 Pressure gauge operation 2 Proper water level gauge 3 Strainer in water feed line clear 4...

Страница 14: ...reater than 60 PSI Authorized Service Rep Only c Is the Water Level Control Board defective Check for loose electrical connections on hi water fill solenoid X d Is the water fill solenoid valve defect...

Страница 15: ...uilds pressure but shuts down RESET light comes on User a Is the water level below the mid water level probe Verify that the water supply is sufficient to maintain the water level at or above the mid...

Страница 16: ...7a Main Burner Assy 0 2000 Ft Elev Incl 29 Gas Jets W 54 Drill Dia Hole For Natural Gas 047267 7a Main Burner Assy 0 2000 Ft Elev Incl 29 Gas Jets W 68 Drill Dia Hole For Propane Gas 050491 8 Gas Val...

Страница 17: ...ressure Relief Valve 12PSI 099228 7 Water Level Probes lo med hi 076526 8 Solenoid Valve Water in 099220 9 Check Valve 004187 10 Air Vent 145167 11 Vacuum Breaker 090787 12 Globe Valve 1 2 NPT 099255...

Страница 18: ...nal Block 2 Pole 003887 Bushing Snap 11 16 ID 012864 7 Circuit Board Support 099292 8 Water Level Control Board Assembly 116016 9 Lug Ground 14 6 AWG 119829 10 Circuit Breaker 119860 11 Transformer 75...

Страница 19: ...ED 11 WHITE P1 J1 1 TSTAT DRAIN VALVE 1 2 2 T1 LO 14 5 PSI OPERATING PRESSURE GAS VALVE 7 YELLOW 8 BLACK C HL 12 BLACK 10 BLACK 9 RED C PS SW H C G BLACK YELLOW BLUE WHITE 4 BLACK 6 BROWN 5 BLUE 3 BRO...

Страница 20: ...20 OM NGB 3 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 21: ...OM NGB 3 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 22: ...22 OM NGB 3 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 23: ...OM NGB 3 23 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 24: ...REV D 07 14 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2014 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary o...

Отзывы: