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OM-NGB/3       5

Water Quality & Treatment

REDUCE SCALE PROBLEMS BY USING 

AND MAINTAINING A WATER SOFTENER 

FOR YOUR STEAMER!

It is essential to supply the steam generator with water that will not form scale or cause 
corrosion.  Even though the steam generator is engineered to minimize scale formation 
and the effects of corrosion, their development depends on the quality of your water 
and the number of hours per day you operate the equipment.  

Most water supplies are full of minerals and chemicals which are not suitable for use in 
a steam generator.

Water quality varies from state to state and city to city.  It is necessary that you know 
and understand the quality of the water you are using.  Your water utility can tell you 
about the minerals and chemicals in your water. The water going to the steam genera-
tor should be within these guidelines

Water Pressure   

 

30-60 psi

PH 

   7 

to 

9

Hardness 

 

 

less than 60 ppm

TDS 

 

 

 

30 to 60 ppm

Chlorine and Chloramine   

less than 0.1 ppm

Total Chloride 

 

 

less than 30 ppm

Silica   

 

 

less than 12 ppm

Undissolved Solids 

 

less than 5 microns

1.   Do not rely on unproven water treatments which are sold for scale prevention or 

scale removal. They don’t always work. The best way to prevent scale is to supply 
the purest possible water (30 - 60 ppm TDS).

2.   If your water contains scale-forming minerals, as most water does, use a 

well-maintained water softener. Whether an exchangeable softener cartridge or a 
regenerating system is chosen, a regular exchange schedule is essential.

3.   Installing a water meter between the softener and the steamer will provide an 

accurate gauge of water use, and will help determine when to exchange cartridges 
or regenerate the softener. Using a water softener will provide longer generator life, 
higher steam capacity, and reduce maintenance requirements.

4.   If you notice a slowdown in steam production, have the unit checked for scale 

build-up. Heavy scale reduces the unit’s ability to boil water and can even cause 
heating elements in the steam generator to overheat and burn out. 

Содержание CNGB/3-24

Страница 1: ...ustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipmen...

Страница 2: ...MANUFACTURER WARNING DO NOT MIX DE LIMING AGENTS ACID AND DE GREASERS ALKALI IN THE STEAM GENERATOR OR ON THE COOKING CHAMBER WALLS NOTICE Do not use a cleaning or de liming agent that contains any S...

Страница 3: ...0 NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy Massachusetts 02269 NFPA 70 The National Electrical Code NFPA 54 Installation of Gas Appliances Piping NFPA 96 Ventilating Hoods NSF...

Страница 4: ...The boiler is constructed of 1 4 thick steel which is certified by the American Society of Mechanical Engineers ASME for pressure vessels All welds are hydrostatically tested The boiler is also equip...

Страница 5: ...0 to 60 ppm Chlorine and Chloramine less than 0 1 ppm Total Chloride less than 30 ppm Silica less than 12 ppm Undissolved Solids less than 5 microns 1 Do not rely on unproven water treatments which ar...

Страница 6: ...system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSI 3 45 kPA 1 Gas Supply Connection a Co...

Страница 7: ...Connection a The drain connection is made at the rear of the unit with 1 1 4 NPT pipe DO NOT USE PLASTIC PIPE DRAIN PIPING MUST WITHSTAND STEAM AND BOILING WATER Extend the drain piping to a nearby fl...

Страница 8: ...repeat the trial for ignition 5 Turn the on off switch on the cabinet front panel to the ON position The amber light in the switch will come on The boiler drain valve will close The unit will fill wit...

Страница 9: ...ically stop the gas flow and terminate the ignition trial If ignition is terminated turn the switch off and then ON again to repeat the trial Normally the pilot should light within five seconds of tur...

Страница 10: ...nce the pressure has reached 9 1 2 PSI the main burner will be shut off by an operating pressure switch Residual heat stored in the boiler s heat exchanger can however cause the pressure to continue t...

Страница 11: ...under the boiler 3 Close the manual drain valve 4 Turn off water supply to the boiler 5 Allow the boiler to cool This takes several hours so it is recommended that you cool the boiler overnight 6 Tur...

Страница 12: ...r doors 19 Turn the on off switch OFF and slowly open the manual drain valve 20 When the boiler has drained completely close the manual drain valve and turn the on off switch to ON to fill the boiler...

Страница 13: ...hnician a weekly check of the following will help prevent down time and ensure continued efficient operation 1 Pressure gauge operation 2 Proper water level gauge 3 Strainer in water feed line clear 4...

Страница 14: ...reater than 60 PSI Authorized Service Rep Only c Is the Water Level Control Board defective Check for loose electrical connections on hi water fill solenoid X d Is the water fill solenoid valve defect...

Страница 15: ...uilds pressure but shuts down RESET light comes on User a Is the water level below the mid water level probe Verify that the water supply is sufficient to maintain the water level at or above the mid...

Страница 16: ...7a Main Burner Assy 0 2000 Ft Elev Incl 29 Gas Jets W 54 Drill Dia Hole For Natural Gas 047267 7a Main Burner Assy 0 2000 Ft Elev Incl 29 Gas Jets W 68 Drill Dia Hole For Propane Gas 050491 8 Gas Val...

Страница 17: ...ressure Relief Valve 12PSI 099228 7 Water Level Probes lo med hi 076526 8 Solenoid Valve Water in 099220 9 Check Valve 004187 10 Air Vent 145167 11 Vacuum Breaker 090787 12 Globe Valve 1 2 NPT 099255...

Страница 18: ...nal Block 2 Pole 003887 Bushing Snap 11 16 ID 012864 7 Circuit Board Support 099292 8 Water Level Control Board Assembly 116016 9 Lug Ground 14 6 AWG 119829 10 Circuit Breaker 119860 11 Transformer 75...

Страница 19: ...ED 11 WHITE P1 J1 1 TSTAT DRAIN VALVE 1 2 2 T1 LO 14 5 PSI OPERATING PRESSURE GAS VALVE 7 YELLOW 8 BLACK C HL 12 BLACK 10 BLACK 9 RED C PS SW H C G BLACK YELLOW BLUE WHITE 4 BLACK 6 BROWN 5 BLUE 3 BRO...

Страница 20: ...20 OM NGB 3 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 21: ...OM NGB 3 21 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 22: ...22 OM NGB 3 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 23: ...OM NGB 3 23 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 24: ...REV D 07 14 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2014 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary o...

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