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OM-AHS

10

3) Lift the loaded baskets with both hands. Get

help from another person, if the basket is too

heavy for safe handling.

4) Slowly lower product into the kettle.

5) When removing baskets with cooked product,

lift basket straight up, ensuring bottom of

basket clears the rim and pouring lip of the

kettle. Wear protective oven mitts and

protective apron.

6) Allow hot water to fully drain from product,

before moving basket away from the kettle.

7) If basket is too heavy for individual to

lift and safely move, get help from

another person. Remove product

immediately from basket into another

container, being sure to avoid contact

with hot product and hot basket 

or

8) Place basket with food on stable, flat

surface, setting it inside a solid steamer

or bake pan, to catch any remaining

hot water draining from product.

Sequence of Operation

The following “action-reaction” outline is provided to

help understand how the AHS kettle works.

1. When the power switch is turned on, it starts the

spark igniter and opens the automatic valve for the

pilot burner.  The spark ignites a pilot flame, which

heats the sensor.  The sensor then sends a signal

to turn off the spark.  The flame thereafter acts as

a standing pilot until the power is turned off.  

2. If the pilot flame is not sensed within 90 seconds

after spark begins, a timer shuts down the entire

operation.  To attempt a second trial for ignition,

turn off the power switch.  Check the gas supply

valves and wait five minutes before trying again by

switching power on.  If you cannot establish a pilot

flame in four tries, close all valves, turn off the

power, and contact an authorized Groen Service

Agency.

3. When the operator sets a temperature on the

thermostat, it causes the automatic valve to admit

gas to the main burner, where it is ignited by the

pilot flame.  When the kettle reaches the set

temperature, the thermostat switch opens.  This

stops the signal to the gas control valve and shuts

off gas to the main burner. The pilot flame stays lit.

4. When the kettle cools below the set

temperature, the thermostat switch closes and

starts another cycle.  On and off cycling

continues and maintains the kettle at the desired

temperature. This action is indicated by the Heat

indicator light.

The kettle has the following safety features in

addition to the 90-second ignition timer:

1. Low water cutoff relay that will shut off gas

supplies to all burners until the jacket water level

is corrected.

2. High limit pressure switch, set to open at about

26 PSI and to shut down the burners until jacket

pressure is decreased.

3. Pop safety valve, which will release steam if

jacket pressure exceeds 30 PSI.

4. Gas pressure regulator built into the gas control

valve.

Содержание AHS-40

Страница 1: ...DERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI...

Страница 2: ...ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER...

Страница 3: ...INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 ZEP MANUFACTURING CO 1310 T Seaboard Industrial Blvd At...

Страница 4: ...appening inside the unit These are a Water level sight glass Indicates whether there is enough water in the steam jacket b Pressure vacuum gauge Shows steam pressure and whether too much air has enter...

Страница 5: ...vy box Inspect the box carefully for damage Open the container and check the unit for hidden damage Report shipping damage or shipment errors to the delivery agent Write down the model number serial n...

Страница 6: ...ent the operation of the unit if the exhaust fan is not operating or if the fire suppression system is activated Failure to follow these instructions can cause bodily injury and or property damage 6 T...

Страница 7: ...o or less than 1 2 PSIG 3 45kPa During pressure testing of the gas gas supply piping system at pressures equal to or less than 1 2 PSIG the kettle must be isolated from the gas supply piping system cl...

Страница 8: ...COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE 1 To Start Kettle a CHECK THE WATER LEVEL IN...

Страница 9: ...ER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOILING PRODUCT AND SAFE TRANSFER C An optional kett...

Страница 10: ...pilot flame is not sensed within 90 seconds after spark begins a timer shuts down the entire operation To attempt a second trial for ignition turn off the power switch Check the gas supply valves and...

Страница 11: ...compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housing electrical conduit etc b Rinse the kettle thoroughly wi...

Страница 12: ...er directions Rinse and drain the unit thoroughly before further use m If especially difficult cleaning problems persist contact your cleaning product supplier for assistance The supplier has a traine...

Страница 13: ...plement to pull the ring will help you avoid contact with the steam 3 Jacket Filling Every day before you turn on the unit make sure the water level is approximately in the center of the water gauge g...

Страница 14: ...Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle Kettle stops heatin...

Страница 15: ...valve on gas valve Repair or replace as necessary d That the pilot spark gap is located in the pilot gas stream If not adjust or replace the pilot burner e For drafts Shield the pilot burner if neces...

Страница 16: ...16 Parts List AHS...

Страница 17: ...Chain Single Jack Link 16 600 long 009009 Nipple 1 2 NPT x Close 008877 Screw Sheet Metal pan hd 12 x 1 2 lg 008769 Valve Gate 1 2 NPT 004180 Bracket faucet Mounting 16 Ga x 4 3 4 009054 Label Warnin...

Страница 18: ...ur Groen Certified Service Agency Supply the model designation part description and number quantity and where applicable voltage and phase Burner Assembly AHS 40 Propane 140062 ASM Burner Manifold Pro...

Страница 19: ...Panel Assembly Electri Front Panel Components Assembly Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description and number quantity and where...

Страница 20: ...ing Assembly 139060 13 Fittings Sight Glass Assembly 002845 1 139187 Front Panel Components 14 Guard Rod for Gauge Glass 002981 2 122192 1 Label Indicator Lights Instructions 123803 15 Nut Hex 10 24 0...

Страница 21: ...NTROL VALVE MV PV RED THERMOSTAT A 24V 3 120V COM GRN F1 G LOW WATER PROBE NC HEAT RED GRN GRN ORG GRN RED P N 137925 REV A P N 137487 P N 122192 P N 085153 TERMINAL BLOCK P N 106234 4A TRANSFORMER TO...

Страница 22: ...Serial No __________________________________ Location ___________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Order No...

Страница 23: ...r fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumabl...

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