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80 Gallons 11.5 Gallo

ReRecordAH/1E-100

100 Gallons 11.5 Gallon

Model

Kettle

Capacity

Jacket

Capacity

AHS-40

40 Gallons

7 Gallons

AH/1E-40

40 Gallons

7 Gallons

ffff  H/1E-60 60 Gallons 9.5 Gall

OM-AHS

14

d. Check water level in the jacket to ensure that it

is between minimum and maximum marks on

glass.

e. Close the valve and reinstall the square-head

pipe plug.

f.

Reestablish the jacket vacuum as described in

Paragraph 2, above, if the pressure gauge

does not show a negative reading of 20 to 30

inches mercury (Hg).

4.  Water Treatment

 

Procedure

 

WARNING

TO AVOID INJURY, READ AND FOLLOW ALL

PRECAUTIONS STATED ON THE LABEL OF THE

WATER TREATMENT COMPOUND.

a. Obtain water treatment compound and a pH

test kit from your Groen Service Agent.

b. Fill a mixing container with the measured amount 

of water required.  (See table)  Distilled water is

recommended.

c. Hang a strip of pH test paper on the rim of the

the container, with about 1 inch of the strip below 

the surface of the water.

 

Troubleshooting

Your Groen kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of

checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel and in this manual.

 If an

item on the list is followed by   

, the work should be done by a qualified service representative.

WARNING

BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY

AND CLOSE THE MAIN GAS VALVE.  ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.

CAUTION

USING REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED

DISTRIBUTOR CAN CAUSE OPERATOR INJURY AND EQUIPMENT DAMAGE AND WILL VOID ALL WARRANTIES.

SYMPTOM

WHO

WHAT TO CHECK

 indicates items which must be performed by an authorized technician.

Kettle continues heating after it

reaches  desired temperature.

User

a. Thermostat dial setting.

Auth

Service

Rep Only

b. Thermostat calibration.
c. Thermostat operation.  The thermostat should click when the dial is

rotated to settings above and below the temperature of the kettle.

Kettle stops heating before it

reaches the desired temperature.

User

a. Thermostat dial setting.

Auth

Service

Rep Only

b. Thermostat calibration.

c. Thermostat operation.  The thermostat should click when the dial is

rotated to settings above and below the temperature of the kettle.

e. Stir the water continuously, while you slowly add 

treatment compound, until the water has a pH

between 10.5 and 11.5.  Judge the pH by frequently

comparing the test strip color with the color chart 

provided in the test kit.  

Caution:

  Do not add 

excess amount of treatment compound.  Excess 

amount could cause extensive corrosion.

 

d. Measure the water treatment compound.  One  

way to do this is to add the compound from a

measuring cup.

 

f.  As you add water to the jacket, check water level to

     ensure that it is in the  middle of the sight glass.

g.  Record the exact amounts of water and treatment 

     compound needed.  These amounts may be used again, 

     if the same water sources and compound are used.

     However, it is best to check the pH each time treated 

     water is prepared.

5.  Component Replacement

WARNING

BEFORE REPLACING ANY PARTS, 

DISCONNECT THE UNIT FROM THE ELECTRIC

POWER SUPPLY AND CLOSE THE MAIN GAS

VALVE.  ALLOW FIVE MINUTES FOR UNBURNED

GAS TO VENT.

When component replacement involves breaking a

gas pipe connection, check the new connection with 

soap solution or an appropriate leak detector.  

DO

NOT USE A FLAME TO TEST FOR LEAKS.

Internal wiring is marked as shown on the circuit 

schematic drawings (inside control housing and in

this manual).  Be sure that new cmponents are wired 

in the same manner as old components.  An examination

of the the circuit schematic shows that the safety

componenets are wired in series.  In most cases, a

faulty component may be isolated with a jumper wire to

verify that the component is faulty.  If this determination

is made, contact a certified Groen Service Agency for

assistance.

Содержание AHS-40

Страница 1: ...DERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLI...

Страница 2: ...ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING TAKE PRECAUTIONS WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ WARNINGS AND FOLLOW DIRECTIONS ON CLEANER...

Страница 3: ...INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 ZEP MANUFACTURING CO 1310 T Seaboard Industrial Blvd At...

Страница 4: ...appening inside the unit These are a Water level sight glass Indicates whether there is enough water in the steam jacket b Pressure vacuum gauge Shows steam pressure and whether too much air has enter...

Страница 5: ...vy box Inspect the box carefully for damage Open the container and check the unit for hidden damage Report shipping damage or shipment errors to the delivery agent Write down the model number serial n...

Страница 6: ...ent the operation of the unit if the exhaust fan is not operating or if the fire suppression system is activated Failure to follow these instructions can cause bodily injury and or property damage 6 T...

Страница 7: ...o or less than 1 2 PSIG 3 45kPa During pressure testing of the gas gas supply piping system at pressures equal to or less than 1 2 PSIG the kettle must be isolated from the gas supply piping system cl...

Страница 8: ...COMBUSTIBLE MATERIALS DO NOT ATTEMPT TO LIGHT ANY BURNER WITH A FLAME CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE 1 To Start Kettle a CHECK THE WATER LEVEL IN...

Страница 9: ...ER CAUTION DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS 2 3 5 8 cm BELOW THE KETTLE RIM TO ALLOW CLEARANCE FOR STIRRING BOILING PRODUCT AND SAFE TRANSFER C An optional kett...

Страница 10: ...pilot flame is not sensed within 90 seconds after spark begins a timer shuts down the entire operation To attempt a second trial for ignition turn off the power switch Check the gas supply valves and...

Страница 11: ...compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housing electrical conduit etc b Rinse the kettle thoroughly wi...

Страница 12: ...er directions Rinse and drain the unit thoroughly before further use m If especially difficult cleaning problems persist contact your cleaning product supplier for assistance The supplier has a traine...

Страница 13: ...plement to pull the ring will help you avoid contact with the steam 3 Jacket Filling Every day before you turn on the unit make sure the water level is approximately in the center of the water gauge g...

Страница 14: ...Auth Service Rep Only b Thermostat calibration c Thermostat operation The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle Kettle stops heatin...

Страница 15: ...valve on gas valve Repair or replace as necessary d That the pilot spark gap is located in the pilot gas stream If not adjust or replace the pilot burner e For drafts Shield the pilot burner if neces...

Страница 16: ...16 Parts List AHS...

Страница 17: ...Chain Single Jack Link 16 600 long 009009 Nipple 1 2 NPT x Close 008877 Screw Sheet Metal pan hd 12 x 1 2 lg 008769 Valve Gate 1 2 NPT 004180 Bracket faucet Mounting 16 Ga x 4 3 4 009054 Label Warnin...

Страница 18: ...ur Groen Certified Service Agency Supply the model designation part description and number quantity and where applicable voltage and phase Burner Assembly AHS 40 Propane 140062 ASM Burner Manifold Pro...

Страница 19: ...Panel Assembly Electri Front Panel Components Assembly Parts List To order parts contact your Groen Certified Service Agency Supply the model designation part description and number quantity and where...

Страница 20: ...ing Assembly 139060 13 Fittings Sight Glass Assembly 002845 1 139187 Front Panel Components 14 Guard Rod for Gauge Glass 002981 2 122192 1 Label Indicator Lights Instructions 123803 15 Nut Hex 10 24 0...

Страница 21: ...NTROL VALVE MV PV RED THERMOSTAT A 24V 3 120V COM GRN F1 G LOW WATER PROBE NC HEAT RED GRN GRN ORG GRN RED P N 137925 REV A P N 137487 P N 122192 P N 085153 TERMINAL BLOCK P N 106234 4A TRANSFORMER TO...

Страница 22: ...Serial No __________________________________ Location ___________________________________ Date Purchased _____________________________ Date Installed _______________________________ Purchase Order No...

Страница 23: ...r fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumabl...

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