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Model G0894 (Mfd. Since 05/19)

-7-

Form Bit:

A bit that carves a standard profile such

as a roundover, ogee, or similar contour.

Gantry:

The structure that straddles the bed and

carries the spindle. It moves the full length of

the bed along the Y-axis.

G-Code:

A machine language that uses axis

points and commands, which the machine

uses to move and perform functions.

Hold-Down:

A clamp used to firmly hold a

workpiece or fixture to the table.

Home Position:

A fixed point on the machine set

with proximity switches. It is the machine zero

point on all axes.

Letter Address:

The first letter of a G-code

command. Commands with similar functions

are usually grouped within the same letter

address. For example, the "G" letter address

deals with preparatory functions that define

the machine's operation, while the "M" let-

ter address handles miscellaneous machine

functions such as turning on spindles, pumps,

and other auxiliary tasks.

Origin:

User designated zero point for a workpiece

from which the router will reference the posi-

tioning of all cutting.

Plunge:

The distance on the Z-axis that the

spindle and cutting tool moves toward, into,

or along the workpiece.

Pocket Toolpath:

A toolpath that creates a cavity

in the horizontal surface of a workpiece.

Post Processor:

A software function that formats

G-code into a dialect understood by a specific

machine.

Profile Toolpath:

A toolpath that cuts along the

profile of a set of vectors. Typically used to

cut out the shape of a design.

Proximity Switch:

A magnetic limit switch that is

used to find home position.

Rapid:

The maximum speed of each axis. Higher

rapid rates decrease machining times.

Rough Cut:

A 3D toolpath where the initial cut is

designed to remove unwanted material, leav-

ing a rough contour.

Soft Limits:

Axis limits imposed by the work space

boundaries and based on controller settings

and the location of home. An “out of soft limits

error” implies that there is not enough room to

move in a designated direction based on the

positioning of the workpiece.

Spindle Speed:

Rotational speed of cutting tool

(RPM).

Spoilboard:

Sacrificial material placed under the

workpiece that allows the cutting tool to go

past the workpiece to ensure a full, clean

cut without damaging the work table. Usually

made of MDF.

Stepper Motor:

DC motor that moves in precise

steps when pulses are received. Has very

accurate positioning and speed control.

Surfacing:

The process of leveling the surface of

a workpiece or spoilboard so it is perpendicu-

lar to the spindle.

Toolpath:

User defined route that the cutter fol-

lows to machine a workpiece.

Tool Setter:

A device used to set the zero point

(origin) for the Z-axis.

Up-Cut Bit:

A cutting tool with edges that carve

upward on the face of the toolpath. This

removes chips from the material, but can pull

the material off the bed and splinter the top

edge.

VFD:

Variable frequency drive that controls the

speed (RPM) of the spindle. Enables the fine

tuning of the spindle during the operation of

a toolpath.

Working Envelope:

The three-dimensional area

that the spindle can travel within while cutting

or milling.

Содержание G0894

Страница 1: ... For models manufactured since 05 19 COPYRIGHT OCTOBER 2019 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC AI20488 PRINTED IN CHINA V1 10 19 ...

Страница 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Страница 3: ...ng Parameters 22 SECTION 4 OPERATIONS 23 Operation Overview 23 Workpiece Inspection 24 Choosing Cutter 24 Changing Cutter 25 Clamping Workpiece 26 Using a Spoilboard 26 Adjusting Axis Positions Manually 27 Homing Axes 28 Setting Work Origin 28 Creating G Code File 29 Uploading and Running G Code 29 Changing Advanced Settings 30 Using Advanced Controls 30 SECTION 5 ACCESSORIES 31 SECTION 6 MAINTENA...

Страница 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something ...

Страница 5: ...e Become familiar with the names and locations of the controls and features shown below to better under stand the instructions in this manual Z Axis Stepper Motor Oil Reservoir Table X Axis Y Axis Z Axis E Stop Electrical Cabinet Gantry Spindle Motor X Axis Stepper Motor Y Axis Stepper Motor Cable Carrier ON Button Controller ...

Страница 6: ...ng cutting tool at 24 000 RPM B Spindle Motor shaft that holds the cutting tool spindle nut and collet C ER20 Collet Holds cutting tool with up to 1 4 diameter shank D Spindle Nut Secures collet and cutting tool on spindle E ON Button Enables power to machine F E STOP Button Disables power to machine To reset twist button clockwise until it pops out Additional Components G Oiler System Holds one q...

Страница 7: ...put for 7 Z 0 or 8 Sets work origin of Z axis see Page 28 Input for 8 HOME or 9 Returns all axes to home position see Page 28 Input for 9 HIGH LOW or 0 In manual mode selects high or low speed for axis movement Input for 0 ON OFF or Turns spindle ON or OFF Input for decimal point MENU or Enters setup menus Input for the negative symbol ORIGIN or OK Returns all axes to work origin see Page 28 Confi...

Страница 8: ...dle Speed X Number of Flutes CNC Computer numerical control Manufacturing controlled by a computer via coded instructions Climb Cut Cut that occurs when the rotation of the cutter moves in same direction as the workpiece Collet Metal collar that holds the cut ting tool in place within a spindle nut Conventional Cut Cut that occurs when the rotation of the cutter moves in opposite direc tion as the...

Страница 9: ...o cut out the shape of a design Proximity Switch A magnetic limit switch that is used to find home position Rapid The maximum speed of each axis Higher rapid rates decrease machining times Rough Cut A 3D toolpath where the initial cut is designed to remove unwanted material leav ing a rough contour Soft Limits Axis limits imposed by the work space boundaries and based on controller settings and th...

Страница 10: ...70 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 16A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 ft Power Cord Gauge 14 AWG Plug Included Yes Included Plug Type 6 15 Switch Type ON OFF Push Button w E stop Inverter VFD Type Delta VFD022E21A Inverter VFD Size 3HP Motor ...

Страница 11: ... 8 in Maximum Distance Spindle to Table 5 in Cutting Accuracy 0 005 in Table Information Table Length 49 1 4 in Table Width 27 1 2 in Other Related Information Number of Leveling Feet 4 Collet Type ER20 Collet Size 1 8 in 1 2 in Other Specifications Country of Origin China Warranty 1 Year Approximate Assembly Setup Time 3 Hours Serial Number Location ID Label Features Table with T Track Digital Di...

Страница 12: ...id proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instr...

Страница 13: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Страница 14: ...hair entangled with rotating cutter spindle You can be severely cut or have fingers amputated from contact with rotating cutters You can be blinded or struck by broken cutting tools wood chips workpieces or adjustment tools thrown from the rotating spindle with great force To reduce your risk of serious injury when operating this machine completely heed and understand the following PROPERLY SECURE...

Страница 15: ...or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area No...

Страница 16: ...ny extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Figure 7 Typical 6 20 plug and receptacle Grounding Pin Current Carrying Prongs 6 20 PLUG GROUNDED 6 20 RECEPTACLE Grounding Requirements This machine MUST...

Страница 17: ...ly of this machine To reduce your risk of serious injury read this entire manual BEFORE using machine Eye injury hazard Always wear safety glasses when using this machine This machine was carefully packaged for safe transport When unpacking separate all enclosed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPOR...

Страница 18: ...Spindle Nut 1 F Power Cord 1 G Open End Wrench 27 30mm 1 H Open End Wrench 18 21mm 1 I Hex Bolt M8 1 25 x 40 4 J Hold Down Clamp 4 NOTICE If you cannot find an item on this list care fully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpack ing or they are pre installed at the factory Figure 8 G0894 inventory F G H L I J K M R B C ...

Страница 19: ...ocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient tempe...

Страница 20: ... of the machine Components on a machine that are not level may slowly twist due to the dynamic loads placed on the machine during operation Adjust leveling feet and use a level to check each axis Repeat as needed For accurate cutting results and to prevent warping the table and frame MUST be leveled from side to side and from front to back on both ends Re check the table and frame 24 hours after i...

Страница 21: ...nsert each coolant tube through 3 8 holes in bucket lid see Figure 11 3 Insert cooling pump plug and cooling pump power cord through 1 hole in lid see Figure 11 4 Connect either coolant tube from back of machine to cooling pump outlet see Figure 12 Router Pump Return Tube Coolant Tube Power Cable 5 Gallon Bucket Figure 11 Connected cooling system Figure 12 Example of cooling pump Inlet Outlet 2 Co...

Страница 22: ...scope of this manual Consult an expert or purchase a good dust collection how to book This machine creates a lot of wood chips dust during operation Breathing airborne dust on a regular basis can result in perma nent respiratory illness Reduce your risk by wearing a respirator and capturing the dust with a dust collection system 2 Fit 4 dust hose over dust shoe as shown in Figure 16 and secure in ...

Страница 23: ...usual problems or noises Press ON OFF to stop spindle motor 9 Press HOME button on controller Verify that each axis motor operates smoothly and that all axes move to machine zero 10 Press E STOP button on machine to turn machine OFF 11 WITHOUT resetting E STOP button try to start machine by pressing the ON button The machine should not start If the machine does not start the safety feature of the ...

Страница 24: ...rdware software or power issues Consult this section to verify and reset parameters Pulse Equivalent Unit Pulse Per MM X Equival 160 000 Y Equival 160 000 Z Equival 320 000 Table Size Unit mm X Equival 600 000 Y Equival 900 000 Z Equival 130 000 Home Setup Home Speed mm sec X Equival 6000 000 Y Equival 6000 000 Z Equival 6000 000 Set Home Direction X Equival Neg Y Equival Neg Z Equival Pos Speed L...

Страница 25: ... defined by G code Operation Overview The purpose of this overview is to provide the nov ice machine operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operatio...

Страница 26: ...use they are unstable and often unpredictable when being cut DO NOT use workpieces with these characteristics Minor Warping Workpieces with slight cup ping can be safely supported if cupped side is facing table On the contrary a workpiece supported on the bowed side will rock during a cut and could cause severe injury Choosing Cutter There are many cutters available Be sure to choose the right one...

Страница 27: ...plunge depth of the operation and small enough to cut the details of the piece However shorter wider bits will deflect less leading to more accurate cuts and they are less prone to wear and breakage 5 Finish If a high quality finish is a priority use a cutter with more flutes Four flute cut ters will be the most available in most cases Don t forget that number of flutes is a compo nent of calculat...

Страница 28: ...oint or shim if necessary to ensure a flat work surface 4 Slide T bolts into T slots then adjust wing nuts and hex bolts so clamp plates are higher than workpiece see Figure 21 Figure 22 Spoilboard clamped to router bed Workpiece Spoilboard Clamp Moisture will swell and warp MDF spoil boards Using a warped spoilboard will result in damaged or inaccurately cut workpieces and could result in damage ...

Страница 29: ...o Mill plane and press OK 3 Choose Scan mill or Encircle mill and press OK A list of operation parameters will appear Note A Scan mill operation runs back and forth from one end of the defined workpiece to the other An Encircle mill operation runs from the outside to the inside of the defined workpiece 4 Define operation parameters Press RUN PAUSE to change a parameter and OK to save Distances are...

Страница 30: ... origin 1 Clamp workpiece to table insert cutter and load G code onto controller 2 Manually move X and Y axes to toolpath origin established in G code 3 Manually move Z axis down to 1 8 above workpiece or table surface as determined by G code 4 Place piece of paper between cutter tip and surface Slowly step Z axis down while slid ing paper until paper cannot move 5 Press XY 0 to set X and Y axis o...

Страница 31: ...30 for information about turning on additional G code functions An operator could also write G code manually Often this is more efficient than designing and processing through CAD CAM In addition knowl edge of G code is integral to refining toolpaths produced by CAM software Creating G Code File Items Needed Qty CAD CAM Software or text editor 1 USB Drive 1 To create G Code 1 Load CAD file into CA...

Страница 32: ... some advanced features require multi button commands to access Using Advanced Controls Advanced tool functions are accessed through the advanced processing menu Functions include array work resuming stopped jobs surfacing a workpiece calculating bounds of a file and calcu lating processing time of a file To access advanced processing menu 1 Hold down RUN PAUSE then press HIGH LOW and release butt...

Страница 33: ...lear Safety Glasses T20452 Kirova Anti Reflective S Glasses T20456 DAKURA Safety Glasses Black Clear T20451 T20452 T20502 T20503 T20456 Figure 25 DC1921 Router Bit Set for Sign Making Cutters DC1808 3 16 Solid Carbide Upcut Spiral DC1811 5 16 Solid Carbide Upcut Spiral DC1921 Router Bit Set for Sign Making DC1814 3 16 Solid Carbide Downcut Spiral DC1816 5 16 Solid Carbide Downcut Spiral Figure 24 ...

Страница 34: ...lection drum with quick release handle catches large particulate for quick and clean bag changes and the pleated 1 micron filter captures remaining dust order online at www grizzly com or call 1 800 523 4777 Figure 28 Half mask respirator with disposable cartridge filters H2499 Small Half Mask Respirator H3631 Medium Half Mask Respirator H3632 Large Half Mask Respirator H3635 Cartridge Filter Pair...

Страница 35: ...isk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service Cleaning the Model G0894 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth The G0894 ball screw bearings require regular lubrication to perform at their highest potential There is an oiler system located on the back of the gantry t...

Страница 36: ...orroded connections 6 Inspect inverter controller box replace if at fault 7 Test repair replace Machine stalls or is underpowered 1 Dull cutter or incorrect cutter type for task 2 Machine undersized for task 3 Spindle jammed 4 Spindle motor overheated 5 Incorrect power supply voltage or circuit size 1 Replace sharpen cutter Use proper cutter for cutting task 2 Use correct cutter reduce feed rate o...

Страница 37: ...ise toolpath 4 Verify machine parameters Page 22 5 Set correct coordinates in CAM software Controller not processing correctly 1 Incompatible file 2 Electrical interference 3 Incorrect machine parameters 1 Reformat G code and re upload to controller 2 Retrace wiring and isolate the strong from the weak electrical currents and the ground 3 Verify machine parameters Page 22 Finished workpiece incorr...

Страница 38: ...ect 3 Inspect repair replace 4 Replace circuit board Controller screen is dim 1 Power supply disconnected or damaged 2 Power supply voltage too high for controller 3 50 pin cable at fault 4 Display at fault 1 Inspect replace power supply from circuit board 2 Use correct power supply High voltage may damage controller replace if needed 3 Inspect clean plugs and sockets and retry Replace if bad 4 Re...

Страница 39: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIF...

Страница 40: ... 38 Model G0894 Mfd Since 05 19 READ ELECTRICAL SAFETY ON PAGE 37 Wiring Diagram Figure 31 Stepper drivers Figure 33 VFD Inverter Figure 32 RichAuto Controller Figure 34 48 Volt power supply ...

Страница 41: ...1 51 13 13 33 23 23 14 23 24 25 23 34 35 100 100 1 100 2 100 3 100 4 100 5 61 80 81 63 8 9 69 64 65 Base Y Axis SECTION 9 PARTS We do our best to stock replacement parts when possible but we cannot guarantee that all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availability ...

Страница 42: ...XIS SHAFT COUPLER 25 P0894025 CAP SCREW M5 8 X 12 68 P0894068 Y AXIS SHAFT COLLAR 31 P0894031 HEX NUT M12 1 75 69 P0894069 CAP SCREW M5 8 X 10 32 P0894032 BALL BEARING 6201ZZ 80 P0894080 SLIDE BRACKET 33 P0894033 Y AXIS LINEAR GUIDE RAIL 81 P0894081 BED 34 P0894034 Y AXIS BALL SCREW 100 P0894100 T SLOT CLAMP 35 P0894035 BEARING BLOCK SUPPORT BRACKET 100 1 P0894100 1 T SLOT CLAMP PLATE 41 P0894041 ...

Страница 43: ...R code to visit our Parts Store 82 97 98 82 95 95 19 21 83 22 23 13 13 13 46 48 49 47 17 85 86 88 87 89 90 92 94 93 92 91 18 13 13 13 12 16 15 14 13 75 79 73 74 72 76 80 80 77 78 96 99 99 41 40 39 38 42 82 23 32 10 44 14 23 45 43 84 11 13 71 37 50 36 37 36 Gantry Spindle ...

Страница 44: ... 22 P0894022 SPINDLE MOTOR MOUNT 83 P0894083 COOLANT TUBE 23 P0894023 CAP SCREW M6 1 X 20 84 P0894084 COOLANT PUMP 110V 32 P0894032 BALL BEARING 6201ZZ 85 P0894085 PHLP HD SCR M5 8 X 40 36 P0894036 FLAT WASHER 5MM 86 P0894086 HEX NUT M5 8 37 P0894037 FLAT HD SCR M5 8 X 10 87 P0894087 DUST SHOE BRACKET 38 P0894038 CAP SCREW M6 1 X 16 88 P0894088 DUST SHOE 39 P0894039 FLAT WASHER 6MM 89 P0894089 WRE...

Страница 45: ...8 POWER SUPPLY GY600W 48 A 260V 202 P0894202 CIRCUIT BREAKER 16A IC65N 209 P0894209 POWER CORD 14G 3W 72 6 20P 203 P0894203 STEP DRIVER LEADSHINE DM542 05 210 P0894210 AC POWER ENTRY MODULE 15A 250V 204 P0894204 DSP CONTROLLER RA A11X 10 SYSTEM CARD 211 P0894211 TERMINAL BAR 6P M4 7 X 12 TM3 205 P0894205 DSP CONTROLLER RICHAUTO A11X 10 212 P0894212 FAN SXUQN DP200A JQH2123HSL 206 P0894206 50 PIN C...

Страница 46: ...il reservoir max capacity is 1 quart To operate pump lift handle then slowly release it Do not force handle down There is no suction filter to clean replace 301 302 303 304 304 305 306 307 308 309 310 311 315 312 313 314 G0894 grizzly com Labels Cosmetics Safety labels help reduce the risk of serious injury caused by machine hazards If any label comes off or becomes unreadable the owner of this ma...

Страница 47: ...r for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty In the event you need ...

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