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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#KB19640 PRINTED IN TAIWAN

V1.03.19

MODEL G0849 3 HP

CYCLONE DUST COLLECTOR

OWNER'S MANUAL

(For models manufactured since 01/19)

265752

Содержание G0849

Страница 1: ...NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC KB19640 PRINTED IN TAIWAN V1 03 19 MODEL G0849 3 HP CYCLONE DUST COLLECTOR OWNE...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...al 26 Duct Material 26 System Design 28 System Grounding 34 SECTION 5 OPERATIONS 35 Operation Overview 35 General Operation 35 Using Controls 36 SECTION 6 ACCESSORIES 37 SECTION 7 MAINTENANCE 39 Sched...

Страница 4: ...de every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Страница 5: ...with the names and locations of the features shown below to better understand the instructions in this manual Cyclone Funnel Impeller Housing Control Panel Remote Receiver Collection Drum Filter Bag F...

Страница 6: ...in position lift handle to remove collection drum B Collection Drum Bag Collect wood chips and dust during operation C Collection Drum Handle Allows easy col lection drum movement press handle down to...

Страница 7: ...Dimensions Type Wooden Crate Content Machine Weight 585 lbs Length x Width x Height 65 x 42 x 48 in Must Ship Upright Yes Electrical Power Requirement 230V Single Phase 60Hz Full Load Current Rating 2...

Страница 8: ...of Canister Filters 1 Canister Filter Diameter 19 in Canister Filter Length 42 1 2 in Collection Drum Size 35 Gallons Impeller Information Impeller Type Radial Fin Impeller Size 15 in Construction Upp...

Страница 9: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Страница 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 11: ...fire suppression system or have fire extinguisher nearby STATIC ELECTRICITY To reduce risk of fire or explosions caused by sparks from static electricity ground all ducting using grounding wire DUST...

Страница 12: ...rheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a powe...

Страница 13: ...op increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and...

Страница 14: ...46 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack ag...

Страница 15: ...or the sake of expediency replacements can be obtained at your local hardware store Main Inventory Components Figure 4 Qty A Impeller Housing w Control Panel and Filter Brush Motor 1 B Lower Stand Fro...

Страница 16: ...3 AI Hose Clamps 13 4 2 Hardware Fasteners Figure 7 Qty AJ Hex Bolts 1 4 20 x 3 4 24 AK Hex Bolts 1 4 20 x 1 4 AL Hex Bolts 5 16 18 x 3 4 65 AM Hex Bolts 5 16 18 x 1 24 AN Knurled Knob Bolts 5 16 18...

Страница 17: ...e machine to open or remove doors covers as required by the main tenance and service described in this manual See below for required space allocation Physical Environment The physical environment wher...

Страница 18: ...16 fender washers per leg see Figure 12 Finger tighten for now 3 Position lower front legs in base stand with flanges facing inside and two threaded bolt holes above as shown in Figure 11 4 Secure lef...

Страница 19: ...ft legs placed in left leg brace 9 Place right front upper leg in right leg brace so warning labels face outward as shown in Figure 15 then attach with 2 5 16 18 x 3 4 hex bolts and 2 5 16 fender wash...

Страница 20: ...ure 17 14 While two assistants align legs below impel ler housing slowly lower it so legs slide into impeller housing mounting brackets see Figure 18 15 Attach impeller housing to each leg with 2 5 16...

Страница 21: ...with dust port pointing out and away from front of impeller housing 23 Place gasket on cyclone funnel flange see Figure 23 inset 24 While assistant aligns cyclone funnel so ver tical seam faces rear o...

Страница 22: ...6 Lower Leg Lower Leg 29 Secure canister filter to impeller housing with 3 5 16 18 x 1 knurled knob bolts see Figure 26 Figure 26 Canister filter installed Canister Filter x 3 Figure 25 Collection dru...

Страница 23: ...and lock nuts to secure filter brush assembly to mounting bar see Figure 28 Filter Brush Assembly Mounting Bar x 12 35 Attach filter brush motor to filter cover plate see Figure 30 Secure with 4 1 4 2...

Страница 24: ...gure 32 Figure 32 Filter bag installed Clamp Filter Bag x 3 41 Attach control panel to right leg brace and front upper leg using 2 5 16 18 x 3 4 hex bolts and 2 5 16 fender washers see Figure 34 Figur...

Страница 25: ...on collection drum Figure 37 Collection drum vacuum ring installed Collection Drum Vacuum Ring 45 Attach handle to collection drum and secure with 2 13mm external retaining rings see Figure 38 46 Pla...

Страница 26: ...hine to dust collection system and restrict airflow by partially closing blast gates to limit motor amperage draw dur ing test run Note If a dust collection system is not avail able you may also restr...

Страница 27: ...leaning ON OFF Button 8 Test remote control operation and functions see Figure 42 Note If remote control does not operate when buttons are pressed remove back cover and inspect battery installation Pr...

Страница 28: ...rent danger of static electrical buildup The Model G0849 works great as a central sys tem for a small shop or a dedicated dust collector for large production machines The dust collec tor is capable of...

Страница 29: ...is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose you should choose...

Страница 30: ...d some basic information here to get you started on a basic design If you have a large shop or plan to design a com plicated system we recommend doing additional research beyond this manual or seeking...

Страница 31: ...If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 49 Approximate required airflow for machines based on dust port size Machine Dust Port Size Approximate Req...

Страница 32: ...e machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down r...

Страница 33: ...4 600 5 700 5 800 6 900 6 1000 6 Adding duct work elbows branches and any other components to a duct line increases airflow resistance static pressure loss This resistance can be minimized by using r...

Страница 34: ...et Performance Curve is illustrated in Figure 58 Find 4 4 on the Static Pressure axis the amount of total static pressure loss calculated in Figure 57 then refer to the closest value on the CFM axis a...

Страница 35: ...805 445 0 Description Model Quantity 6 Rigid Duct at 20 G7364 4 4 Rigid Duct at 10 G6162 2 4 Flex Hose at 5 H7215 6 6 45 Y Branch G7353 6 4 45 Elbow G6167 6 Example Materials List After the system is...

Страница 36: ...gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworki...

Страница 37: ...STRONGLY RECOMMEND that you seek additional training outside of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in this sec tion Grizz...

Страница 38: ...for 1 minute turns filter brush motor OFF when pressed again Note The filter brush cleaning motor starts auto matically and runs for 1 minute after 8 hours of machine use Filter Brush Cleaning Indica...

Страница 39: ...ection Basics Book Figure 67 H7465 8 Dust Hose H7465 8 x 10 Dust Hose H7465 spiral wire reinforced clear hose allows easy inspection for locating potential clogs in your duct system Uses RH fittings G...

Страница 40: ...trial Dust Collection Adjustable Nipple H5250 8 Industrial Dust Collection Pipe Hanger T26510 8 Industrial Dust Collection Clamp Hanger T27054 8 Quick Fit O Ring 12 Pk T28548 8 x 6 x 6 Industrial Dust...

Страница 41: ...ry and proper machine operation if you ever observe any of the items below shut down the machine immediately and fix the problem before continuing operations Loose mounting bolts Damaged filter canist...

Страница 42: ...ollecion bag closed for disposal 4 Place new collection bag in collection drum rolling top of bag around top of drum 5 To connect collection drum to machine lift drum handle and push drum in to align...

Страница 43: ...leaning ON OFF but ton to turn motor ON for 1 minute see Figure 76 2 To turn filter cleaning motor OFF before 1 minute elapses press Filter Brush Cleaning ON OFF button again see Figure 76 Cleaning Ca...

Страница 44: ...prove ventilation and reset contact tech support if relay frequently trips 11 Adjust replace centrifugal switch if available 12 Ensure circuit board voltage matches power supply Inspect replace 13 Tes...

Страница 45: ...ction remove sharp bends in ducting 5 Process lumber with less than 20 moisture content 6 Seal eliminate all ducting leaks close unused lines with blast gate 7 Open 1 or 2 more blast gates to differen...

Страница 46: ...lter by hand To wash canister filter by hand 1 DISCONNECT MACHINE FROM POWER 2 Remove canister filter see Removing Replacing Canister Filter on This Page 3 Rinse filter outside under warm water IMPORT...

Страница 47: ...housing twist canister filter clockwise onto knob bolt threads 10 Tighten 3 5 16 18 x 1 knurled knob bolts to secure canister filter 11 With help from assistant place filter cover under canister filt...

Страница 48: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 49: ...84 Filter brush cleaning motor shown upside down for clarity Figure 82 Motor junction box Figure 81 Motor nameplate Figure 83 Motor start capacitor left and run capacitor right Figure 86 Control panel...

Страница 50: ...TOR_1 N V N L 230 VAC L6 30 PLUG G X Y Ground Hot Hot WARNING SHOCK HAZARD Disconnect power before working on wiring The motor wiring shown here is current at the time of printing but it may not match...

Страница 51: ...9 9 58 55 9 9 58 64 9 55 9 10 69 70 9 10 73 74 9 10 55 9 73 80 9 63 82 10 9 85 86 9 10 89 91 90 93 94 95 96 97 98 99 100 101 102 103 104 105 173 106 9 10 109 9 10 112 113 112 115 116 117 118 142 3 11...

Страница 52: ...CT PLATE 124 P0849124 FILTER BRUSH PVC 52 7 P0849052 7 CENTRIFUGAL SWITCH 140 P0849140 HEX NUT 1 4 20 52 8 P0849052 8 BALL BEARING 6203ZZ FRONT 142 P0849142 HEX BOLT 1 4 20 X 1 52 9 P0849052 9 BALL BE...

Страница 53: ...animal parts biohazards burning material ashes etc 5 Always disconnect power before servicing or cleaning 6 Do not expose to rain or use in wet areas 7 Keep hands long hair and loose clothing away fro...

Страница 54: ...52 Model G0849 Mfd Since 01 19...

Страница 55: ...for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive...

Страница 56: ......

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