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sand the entire fuse bottom, forward ofF-2A, in preparation
for installation of the chin block.

5. Now remove the engine mount and fuelproof the

inside of the fuel tank compartment and the front of F-l by
brushing on a coat of polyester resin or 30-minute epoxy
thinned with alcohol. NOTE: Later when installing the nose
pieces, you will fuelproof the chin block before installing it.

FIT FUEL TANK and FUELPROOF TANK

COMPARTMENT

6. You may permanently install the fuel tank at this

1. Assemble your 11 to 14 oz. fuel tank. Werecom-

mend bending the brass tubes as shown in the photo to prevent
them from cutting through the silicone fuel lines if pressed
against the firewall. (Try not to' 'kink'' the tubes when bend-
ing, however).

2. Try sliding the tank in through F-2. If the opening is

not large enough, sand or file the opening until the tank slides
in easily.

time, or you may wait until the plane is nearly completed. If
you do it now it will be easier to feed the fuel lines through

F-1, and to make sure there are no kinks in the lines; however,

you'll have to work around them while completing the nose.
When you install the tank, be sure to cushion it from vibration
and prevent it from moving by surrounding the tank on all
sides (and front) with latex foam rubber. Leave a few inches

of extra fuel tubing in front of F-l (you can cut off the excess
later). The photo shows how to route the fuel tubing to
prevent kinking.

3. Temporarily install the engine mount and note how

far the mounting screws protrude into the fuel tank compart-
ment. Remove the screws and cut them off so they do not
protrude more than 1/8" (to prevent puncturing the fuel tank).

4. Drill two holes (7/32" or size to fit your fuel tubing)

near the top of F-l for your fuel tubing vent and fill lines. The
location of these holes will depend somewhat upon the type
of engine you are using, etc. It is OK to drill the holes in the
upper left and upper right comers, but we prefer drilling both
holes in the upper right comer (as viewed from the rear) for
easier access.

INSTALL TURTLE DECK

You'll need the following pans: Die-cut 1/8" ply F-3A,

F-4A. and Backrest Gauge (BG); die-cut 1/8" balsa F-5A
and F-6A; two 1/4" x 1/4" x 27" balsa turtle deck stringers;
two 3/32" x 3-1/4" x 28-1/4" balsa turtle deck sides; the 1/2"
x 2-3/8" x 26" balsa turtle deck top block and a roll of
masking tape.

1. Glue the die-cut 1/8" ply "backrest" (F-3A) to the

fuse top, using the "backrest gauge" (BG) to set it at the

25

Содержание ULTRA SPORT 60

Страница 1: ...shrods etc and to test the model and fly it only with experienced competent help using common sense and in accordance with all safety standards as set down in the Academy of Model Aeronautics Safety C...

Страница 2: ...Tubes 22 Mount the Wing to the Fuse 23 Fit Fuel Tank Fuelproofing 25 Install Turtle Deck 25 Assemble Nose Section 27 FINAL ASSEMBLY 30 Sand Fuselage 30 Install Wing Fairings 30 Install Wing Fillets 3...

Страница 3: ...Sport 60 is an excellent choice 4 You mustproperly install allR C and othercomponents so that the model operates properly on the ground and in the air 5 You must test theoperation ofthe model before t...

Страница 4: ...dragger configuration OTHER ITEMS REQUIRED Four channel radio with 4 servos additional channel and retract servo required if retracts are being used Propellers see engine instructions and above engine...

Страница 5: ...5 DIE DRAWINGS Use this drawing to help you identify the die cut parts...

Страница 6: ...block sand both sides of the fin smooth Then sand the leading edge and top edge to a rounded shape as shown on the plan Draw a centerline along the trailing edge of the fin to mark the hinge line 5 G...

Страница 7: ...the 1 8 wire elevator joiner 2 Glue the stab front to the stab rear Then glue on the stab tips Sand the frontofthe stab tips to blend with the stab 3 Glue the elevator ends to the elevators and sand t...

Страница 8: ...e the slot it in using 5 minute or 30 minute epoxy Work plenty of epoxy into the holes with a toothpick then lay the elevator leading edges along a straightedge to insure perfect align ment by folding...

Страница 9: ...t side ofthe ribs as shown on the plan make a right and a left set Sand the doublers even with the edge of the ribs 8 Prepare the leadingedgesheeting as follows Edge glue the 3 32 x 1 x 13 balsa sheet...

Страница 10: ...lied NOTE The narrow end of the TE jig is at rib W ll Pin the jig to the building surface all ribs are inserted into the LE notches Angle rib W l slightly using the dihedral gauge DG Glue W 1 to the T...

Страница 11: ...a wet cloth masking tape and T pins Read through the following step and go through a dry run before actually gluing 24 Position the leading edge sheeting at the rear edge of the notched LE so there is...

Страница 12: ...plan out your installation the LG block and to the 1 16 ply doubler on rib W 2 as shown on the plan and in the photo then epoxy the small hardwood block to the other end of the LG block and to the 1...

Страница 13: ...f the 1 16 ply dihedral brace Slide the dihedral brace in place push the wing panels together and immediately proceed to the next step 35 Now go back and repeat Steps 9 through 34 to build 4 With the...

Страница 14: ...The torque rod horns must exit the TOP of the wing FIBERGLASS THE CENTER SECTION 6 Slide the plastic bearings toward the threaded end of the torque rods then use a toothpick to apply a small amount o...

Страница 15: ...spray adhesive should hold the cloth down to the surface but will permit you to lift and reposition the cloth if you make a mistake Keep working forward along the top of the wing around the leading ed...

Страница 16: ...g edge of the ailerons to the same 1 Draw an accurate centerline along the LE of the tapered balsa ailerons and the wing TE 2 Check the length of your ailerons against the actual 10 Insert the hinges...

Страница 17: ...webs NOTE Try to drill straight in 5 Sand one end of each wing dowel to a rounded or pointed shape This is the end that will be inserted Do not sand the other end at this time notched LG blocks and sa...

Страница 18: ...retracts making sure they operate freely and reliably Also make sure 2 Carefully position the die cut 3 16 balsa lower front fuse side so the rear edge lines up with the front of the wing saddle open...

Страница 19: ...o the aft end ofone of the fuse sides and sand it even with the top and bottom edges 6 Find the two die cut 1 8 ply fuselage doublers and 10 From the 1 4 balsa triangle cut pieces to fit be 7 Edge glu...

Страница 20: ...installed perpendicular to the building surface 8 Once you have everything fitting properly re as semble the above parts using clamps pins tape and weights toholdeverything togetherand flaton the work...

Страница 21: ...it to make sure it will fit correctly before proceeding to the next step 14 Before installing the firewall F l you may drill F l for your engine mountand install the 6 32 blind nuts You may cut out th...

Страница 22: ...rmers F 6 F 5 and F 4 1 inch high 2 Trim the 3 16 x 1 2 x 3 5 8 ply servo rails to fit between the fuse side doublers in the locations shown on the plan Temporarily mount your servos to the rails then...

Страница 23: ...es flush with the front of F l 13 Cut the pushrod wires supplied to the required lengths and temporarily install the throttle and nose gear pushrods NOTE A 34 wire threaded one end is supplied for the...

Страница 24: ...els for easier insertion into F 2A Mix up a batch of 30 minute epoxy use a long stick to work some epoxy into the dowel holes smear epoxy on the dowels then re insert the dowels into the wing leaving...

Страница 25: ...ll the tank be sure tocushion itfrom vibration and prevent it from moving by surrounding the tank on all sides and front with latex foam rubber Leave a few inches ofextra fuel tubing in front of F l y...

Страница 26: ...around the formers and onto the stringers HINT This requires about 5 sets of hands so use several long pieces of masking tape to pull the sheering together then working a small section at a time add C...

Страница 27: ...ine from the centerline of F 3A to F 6A 1 Find the 1 4 x 1 4 x 10 balsa cockpit sides Cut offone end ofeach stick at an angle to fit the front edge of the backrest F 3A 2 Glue the cockpit sides to the...

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