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Dremel

®

MultiPro

or similar

1 oz. Thick CA- (GPMR6014)

6-Minute Pro Epoxy (GPMR6045)

CA Applicator Tips (HCAR3780)

Epoxy Brushes (GPMR8060)

CA Debonder (GPMR6039)

Trim Seal Tool (TOPR2200)

Heat Gun (TOPR2000) 

Straightedge (Fourmost Non Slip, FORR2149)

Kyosho Curved Scissors for trimming canopy (KYOR1010)

Elev = Elevator

Fuse = Fuselage

LE = Leading Edge (front)

LG = Landing Gear

Lt = Left

Ply = Plywood

Rt = Right

Stab = Stabilizer

TE = Trailing Edge (rear)

" = Inches

1. Remove all parts from the box. As you do, identify each
part by comparing it with the parts list on page 5. Using a
felt-tip or ballpoint pen, lightly write the part 

name

on each

piece to avoid confusion later. Use your bar sander or
sanding block to 

lightly

sand the edges to remove any

irregularities or slivers.

2. As you identify and mark the parts, separate them into
groups, such as 

fuse

(fuselage), 

wing

fin

stab

(stabilizer)

and 

hardware

.

Get Ready to Build

Common Abbreviations

Optional Supplies and Tools

4

Futaba

®

4NBF Conquest 4-channel Radio

Flexibility and convenience make the Futaba
Conquest FM radio systems a good choice
for experienced fliers. 

FUTJ39**

Great Planes Pro

Thin, Instant Set CA

Instant-setting Pro CA is ideal for fast
assembly, with a curing time of 1-3 seconds.
All Pro CAs are dated for freshness.

GPMR6002

O.S.

®

.70 Surpass 4-stroke Engine

Lower noise, higher torque, increased fuel
economy and longer engine life make the
O.S. .70 Surpass engine an excellent choice
for your model.

OSMG0870

Great Planes Pro Medium CA

Thick CA+ is an excellent gap filler that cures
in 10-15 seconds. All Pro CAs “wick” better
into balsa wood for the strongest possible
bond. 

GPMR6008

Great Planes Pro 6-minute Epoxy

Pure, powerful Pro 6-minute Epoxy cures
very quickly while also providing incredible
strength. Two-bottle set includes 4.5 oz.
bottles of epoxy and hardener. 

GPMR6045

Great Planes Pro 30-minute Epoxy

Pro 30-minute Epoxy provides modelers with
longer curing time to reposition parts and
provides greater strength for high-stress
areas. 

GPMR6047

Содержание Easy Sport 40

Страница 1: ...final assembly no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user assembled product By the act of using the user assembled product the user...

Страница 2: ...ry to yourself or spectators and damage property If this is your first sport model we recommend that you get help from an experienced knowledgeable modeler with your first flights You ll learn faster...

Страница 3: ...lanes brand TOP is the Top Flite brand and HCA is the Hobbico brand 4 Channel Radio with 4 Servos Engine See Engine Selection above Propellers see engine instructions for sizes 18 Silicone fuel tubing...

Страница 4: ...n Abbreviations Optional Supplies and Tools 4 Futaba 4NBF Conquest 4 channel Radio Flexibility and convenience make the Futaba Conquest FM radio systems a good choice for experienced fliers FUTJ39 Gre...

Страница 5: ...15 Wing Tape 16 6 32 x 1 Screws 17 Wheel Collars 18 6 32 x 3 4 Sheet Metal Screws 19 Nylon Landing Gear Straps 20 6 Flat Washers 21 Silicone Clevis Retainers 22 Nylon Steering Arm 23 Nylon Control Ho...

Страница 6: ...e the die cut ply forward and aft root ribs to both wing roots Be sure that they are aligned with the top and bottom of the wing When installing the forward root rib it should be noted that the tab is...

Страница 7: ...he paper towel can also be used to remove any fingerprints or epoxy residue that may have been left behind 1 Glue the aileron servo tray and uprights into the wing using 6 minute epoxy 1 Lay the wing...

Страница 8: ...o scribe the four mounting holes onto the rails Use a 7 64 drill bit to drill pilot holes through the rails for the 6 sheet metal screws 6 Attach the engine to the rails using four 6 x 3 4 sheet metal...

Страница 9: ...right hole in the firewall This will be used for the throttle pushrod Leave about 1 4 of the tube exposed in front of the firewall Glue the pushrod tube to both sides of the firewall using medium CA 6...

Страница 10: ...te A small piece of music wire or a cut down hex wrench can be used to extend the needle if it does not reach through the fuse side 3 Fit the hatch in position By measurement determine where to drill...

Страница 11: ...ed to the fuselage use a 5 32 drill bit to drill through the wing and into the wing hold down plate When drilling be sure that the drill bit remains square to the wing bolt plate in all directions 5 E...

Страница 12: ...sing 6 minute epoxy glue the joiner wire into position Make sure the joiner wire is fully seated in the elevator halves before the epoxy cures Use weights to keep the elevator halves from moving 1 Loc...

Страница 13: ...he proper position of the stabilizer 7 Attach a piece of string with a T pin to the top center of the firewall The string should be long enough to reach to the horizontal stabilizer Align the stabiliz...

Страница 14: ...horizontal stabilizer when viewing from the rear Use masking tape to hold the vertical fin in this position Check this alignment several times as the epoxy cures 1 Work the hinges into the slits in t...

Страница 15: ...thin coat of thin CA should be applied This can be done by applying the CA then using a piece of waxed paper or plastic spread the glue until the wood has been completely covered by the CA 4 Measure...

Страница 16: ...servos following the radio manufacturer s recommendations B Test fit the servos in the tray Enlarge the openings if needed to create a 1 32 gap around the servo C Mark the mounting hole locations on t...

Страница 17: ...ntrol horn then clip the clevis to the top hole of the horn Make a second assembly exactly the same as the first Clevis placement will be adjusted on the horn for proper control throw later Note Make...

Страница 18: ...rottle movement and to prevent the servo from binding at its end points 8 Cut four 1 4 bushings and slide them onto the remaining 17 1 2 pushrod 3 apart starting 2 1 2 from the non threaded end Bend t...

Страница 19: ...is position allows easier flip starting 3 Attach the spinner to the backplate using the two M3 x 15 screws 1 Install the three wheels using the six 5 32 wheel collars and set screws Grind or file a fl...

Страница 20: ...e your model outside the recommended range 2 With the wing attached to the fuselage all parts of the model installed ready to fly and an empty fuel tank hold the model at the marked balance point with...

Страница 21: ...the controls have a helper stand by your model and tell you what the control surfaces are doing Repeat this test with the engine running at various speeds with a helper holding the model If the contro...

Страница 22: ...ce any sluggishness in the way your Easy Sport handles it is probably a result of not enough speed in which case you should install a propeller with increased pitch When it s time to land fly a normal...

Страница 23: ...which gases other than air enter their internal combustion engine s nor will I operate models with extremely hazardous fuels such as those containing tetranitromethane or hydrazine 9 I will not operat...

Страница 24: ...FLIGHT LOG DATE COMMENTS Started Construction Finished Construction First Flight...

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