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10. Mix 1/4 oz. of 30-minute epoxy. Using a mixing stick,

place glue inside the horizontal stabilizer mount. Place
more glue onto the bottom and top of the stabilizer where
the covering was removed. Insert the stabilizer from the
rear and adjust the alignment using the guide lines that
were drawn onto the stabilizer in step 8. Wipe off any
epoxy that squeezes out using a paper towel dampened
with rubbing alcohol. Recheck the alignment frequently
while the glue cures.

1. Remove the 

rudder 

from the 

vertical fin

. Test fit the

vertical fin in the slot in the top of the fuselage. Sand the
edges of the slot if necessary to obtain a snug fit. Draw a
line around the forward portion of the vertical fin on the
fuselage. Remove the fin and cut 1/16" inside the line to
provide adequate gluing area for the vertical fin. 

2. Mix 1/4 oz. of 30-minute epoxy. Using a mixing stick,

apply epoxy to the top of the horizontal stabilizer through
the slot. Also apply a small amount to the top of the
fuselage in the area the covering was removed. Check for
a 90Þ angle between the fin and horizontal stabilizer when
viewing from the rear. Use masking tape to hold the vertical
fin in this position. Check this alignment several times as
the epoxy cures.

1. Work the hinges into the slits in the trailing edge of the

horizontal stabilizer and press the elevators up to the edge
of the stabilizer. Flex the elevators all the way in one
direction, but do not allow the elevators to pull away from the
stabilizer. Apply 5 drops of 

thin CA

onto each hinge. Do not

use accelerator while hinging, as the glue must wick into the
hinge to properly attach the hinges. Use a paper towel to
absorb any excess glue. Wait a few minutes for the glue to
set up, then repeat the process for the opposite side of the
elevators. After letting both sides dry, flex the elevators both
directions to free up the elevators for operation.

2. 

Carefully 

cut a slot in the tail post using a hobby

knife for the lower rudder hinge.

3. Temporarily install the rudder to determine where to

notch the rudder to allow clearance for the elevator joiner.
Press the rudder gently to leave an impression of the joiner
on the rudder. Remove the rudder and cut a notch that is
1/16" above and below the impression. The notch should
be cut 1/4" deep.

Install the Elevator Halves

Install the Vertical Fin

14

Содержание Easy Sport 40

Страница 1: ...final assembly no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user assembled product By the act of using the user assembled product the user...

Страница 2: ...ry to yourself or spectators and damage property If this is your first sport model we recommend that you get help from an experienced knowledgeable modeler with your first flights You ll learn faster...

Страница 3: ...lanes brand TOP is the Top Flite brand and HCA is the Hobbico brand 4 Channel Radio with 4 Servos Engine See Engine Selection above Propellers see engine instructions for sizes 18 Silicone fuel tubing...

Страница 4: ...n Abbreviations Optional Supplies and Tools 4 Futaba 4NBF Conquest 4 channel Radio Flexibility and convenience make the Futaba Conquest FM radio systems a good choice for experienced fliers FUTJ39 Gre...

Страница 5: ...15 Wing Tape 16 6 32 x 1 Screws 17 Wheel Collars 18 6 32 x 3 4 Sheet Metal Screws 19 Nylon Landing Gear Straps 20 6 Flat Washers 21 Silicone Clevis Retainers 22 Nylon Steering Arm 23 Nylon Control Ho...

Страница 6: ...e the die cut ply forward and aft root ribs to both wing roots Be sure that they are aligned with the top and bottom of the wing When installing the forward root rib it should be noted that the tab is...

Страница 7: ...he paper towel can also be used to remove any fingerprints or epoxy residue that may have been left behind 1 Glue the aileron servo tray and uprights into the wing using 6 minute epoxy 1 Lay the wing...

Страница 8: ...o scribe the four mounting holes onto the rails Use a 7 64 drill bit to drill pilot holes through the rails for the 6 sheet metal screws 6 Attach the engine to the rails using four 6 x 3 4 sheet metal...

Страница 9: ...right hole in the firewall This will be used for the throttle pushrod Leave about 1 4 of the tube exposed in front of the firewall Glue the pushrod tube to both sides of the firewall using medium CA 6...

Страница 10: ...te A small piece of music wire or a cut down hex wrench can be used to extend the needle if it does not reach through the fuse side 3 Fit the hatch in position By measurement determine where to drill...

Страница 11: ...ed to the fuselage use a 5 32 drill bit to drill through the wing and into the wing hold down plate When drilling be sure that the drill bit remains square to the wing bolt plate in all directions 5 E...

Страница 12: ...sing 6 minute epoxy glue the joiner wire into position Make sure the joiner wire is fully seated in the elevator halves before the epoxy cures Use weights to keep the elevator halves from moving 1 Loc...

Страница 13: ...he proper position of the stabilizer 7 Attach a piece of string with a T pin to the top center of the firewall The string should be long enough to reach to the horizontal stabilizer Align the stabiliz...

Страница 14: ...horizontal stabilizer when viewing from the rear Use masking tape to hold the vertical fin in this position Check this alignment several times as the epoxy cures 1 Work the hinges into the slits in t...

Страница 15: ...thin coat of thin CA should be applied This can be done by applying the CA then using a piece of waxed paper or plastic spread the glue until the wood has been completely covered by the CA 4 Measure...

Страница 16: ...servos following the radio manufacturer s recommendations B Test fit the servos in the tray Enlarge the openings if needed to create a 1 32 gap around the servo C Mark the mounting hole locations on t...

Страница 17: ...ntrol horn then clip the clevis to the top hole of the horn Make a second assembly exactly the same as the first Clevis placement will be adjusted on the horn for proper control throw later Note Make...

Страница 18: ...rottle movement and to prevent the servo from binding at its end points 8 Cut four 1 4 bushings and slide them onto the remaining 17 1 2 pushrod 3 apart starting 2 1 2 from the non threaded end Bend t...

Страница 19: ...is position allows easier flip starting 3 Attach the spinner to the backplate using the two M3 x 15 screws 1 Install the three wheels using the six 5 32 wheel collars and set screws Grind or file a fl...

Страница 20: ...e your model outside the recommended range 2 With the wing attached to the fuselage all parts of the model installed ready to fly and an empty fuel tank hold the model at the marked balance point with...

Страница 21: ...the controls have a helper stand by your model and tell you what the control surfaces are doing Repeat this test with the engine running at various speeds with a helper holding the model If the contro...

Страница 22: ...ce any sluggishness in the way your Easy Sport handles it is probably a result of not enough speed in which case you should install a propeller with increased pitch When it s time to land fly a normal...

Страница 23: ...which gases other than air enter their internal combustion engine s nor will I operate models with extremely hazardous fuels such as those containing tetranitromethane or hydrazine 9 I will not operat...

Страница 24: ...FLIGHT LOG DATE COMMENTS Started Construction Finished Construction First Flight...

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