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Please inspect all parts carefully before starting to build!
If any parts are missing, broken or defective, or if you
have any questions about building or flying this
airplane, please call us at (217) 398-8970. If you are
calling for replacement parts, please reference the part
numbers and the kit identification number (stamped on
the end of the carton) and have them ready when calling.

1. Build the model according to the instructions. Do not
alter or modify the model, as doing so may result in an
unsafe or unflyable model. In a few cases the instructions
may differ slightly from the photos. In those instances the
written instructions should be considered correct.

2. Take time to build straight, true and strong.

3. Use a radio control system that is in first-class condition
and correctly-sized engine and components throughout
your building process.

4. You must properly install all components so that the
model operates properly on the ground and in the air.

5. You must check the operation of the model before 

every

flight to ensure that all equipment is operating, and that the
model has remained structurally sound. Be sure to check
nylon clevises or other connectors often and replace them if
they show signs of wear or fatigue.

6. If you are not already an experienced R/C pilot, you
should fly the model only with the help of a competent, well
experienced R/C pilot.

Remember: Take your time and follow directions to end
up with a well-built model that is straight and true.

Items in parentheses (OSMG2691) are suggested part
numbers recognized by distributors and hobby shops and
are listed for your ordering convenience. 

GPM 

is the Great

Planes brand, 

TOP

is the Top Flite

®

brand, and 

HCA

is the

Hobbico

®

brand.

4 Channel Radio with 4 Servos

Engine - 

See 

Engine Selection

above

Propellers (see engine instructions for sizes)

18" Silicone fuel tubing (Great Planes #GPMQ4131)

1/4" Latex foam rubber for receiver & battery

(Hobbico #HCAQ1000)

Note: 

Larger wheels than those included may be required

for operation on rough grass fields.

These are the building tools, glue, etc. that we recommend
and mention in the manual. 

We recommended Great

Planes

Pro

CA and Epoxy

1 oz. CA thin (Great Planes #GPMR6002)

1 oz. CA+ Medium (Great Planes #GPMR6008)

6-Minute Epoxy (Great Planes #GPMR6045)

30-Minute Epoxy (Great Planes #GPMR6047)

Hand or electric drill

Hobby saw (razor saw)

Hobby knife, #11 Blades

Common pliers

Screwdrivers (phillips and flat blade)

T-Pins

String

Straightedge with scale

Masking tape (required for construction)

Sandpaper (medium grit)

T-Bar sander (or similar)

Isopropyl rubbing alcohol (70%)

Round file

Felt-tip pen

Mixing sticks

Drill Bits: 1/16", 3/32", 5/64", 5/32", 7/64"

Building Supplies and Tools

Required Accessories

PREPARATIONS

Engine Selection

The recommended engine size range is as follows:

.40 to .51 cu. in. 

2-stroke

.52 to .70 cu. in. 

4-stroke

The Easy Sport 40 will fly well with any of the recommended
engine sizes. For “Hot Dogging” and speedy performance,
we suggest either an O.S.

®

.46 FX or a SuperTigre

GS-45,

both 2-stroke engines. An O.S. FS-70 Surpass is a good
choice for those who prefer 4-stroke engines.

DECISIONS YOU MUST MAKE

NOTE

: We, as the kit manufacturer, can provide you

with a top quality kit and great instructions, but ultimately
the quality of your finished model depends on how 

you

build it; therefore, we cannot in any way guarantee the
performance of your completed model, and no
representations are expressed or implied as to the
performance or safety of your completed model.

PRECAUTIONS

3

Содержание Easy Sport 40

Страница 1: ...final assembly no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user assembled product By the act of using the user assembled product the user...

Страница 2: ...ry to yourself or spectators and damage property If this is your first sport model we recommend that you get help from an experienced knowledgeable modeler with your first flights You ll learn faster...

Страница 3: ...lanes brand TOP is the Top Flite brand and HCA is the Hobbico brand 4 Channel Radio with 4 Servos Engine See Engine Selection above Propellers see engine instructions for sizes 18 Silicone fuel tubing...

Страница 4: ...n Abbreviations Optional Supplies and Tools 4 Futaba 4NBF Conquest 4 channel Radio Flexibility and convenience make the Futaba Conquest FM radio systems a good choice for experienced fliers FUTJ39 Gre...

Страница 5: ...15 Wing Tape 16 6 32 x 1 Screws 17 Wheel Collars 18 6 32 x 3 4 Sheet Metal Screws 19 Nylon Landing Gear Straps 20 6 Flat Washers 21 Silicone Clevis Retainers 22 Nylon Steering Arm 23 Nylon Control Ho...

Страница 6: ...e the die cut ply forward and aft root ribs to both wing roots Be sure that they are aligned with the top and bottom of the wing When installing the forward root rib it should be noted that the tab is...

Страница 7: ...he paper towel can also be used to remove any fingerprints or epoxy residue that may have been left behind 1 Glue the aileron servo tray and uprights into the wing using 6 minute epoxy 1 Lay the wing...

Страница 8: ...o scribe the four mounting holes onto the rails Use a 7 64 drill bit to drill pilot holes through the rails for the 6 sheet metal screws 6 Attach the engine to the rails using four 6 x 3 4 sheet metal...

Страница 9: ...right hole in the firewall This will be used for the throttle pushrod Leave about 1 4 of the tube exposed in front of the firewall Glue the pushrod tube to both sides of the firewall using medium CA 6...

Страница 10: ...te A small piece of music wire or a cut down hex wrench can be used to extend the needle if it does not reach through the fuse side 3 Fit the hatch in position By measurement determine where to drill...

Страница 11: ...ed to the fuselage use a 5 32 drill bit to drill through the wing and into the wing hold down plate When drilling be sure that the drill bit remains square to the wing bolt plate in all directions 5 E...

Страница 12: ...sing 6 minute epoxy glue the joiner wire into position Make sure the joiner wire is fully seated in the elevator halves before the epoxy cures Use weights to keep the elevator halves from moving 1 Loc...

Страница 13: ...he proper position of the stabilizer 7 Attach a piece of string with a T pin to the top center of the firewall The string should be long enough to reach to the horizontal stabilizer Align the stabiliz...

Страница 14: ...horizontal stabilizer when viewing from the rear Use masking tape to hold the vertical fin in this position Check this alignment several times as the epoxy cures 1 Work the hinges into the slits in t...

Страница 15: ...thin coat of thin CA should be applied This can be done by applying the CA then using a piece of waxed paper or plastic spread the glue until the wood has been completely covered by the CA 4 Measure...

Страница 16: ...servos following the radio manufacturer s recommendations B Test fit the servos in the tray Enlarge the openings if needed to create a 1 32 gap around the servo C Mark the mounting hole locations on t...

Страница 17: ...ntrol horn then clip the clevis to the top hole of the horn Make a second assembly exactly the same as the first Clevis placement will be adjusted on the horn for proper control throw later Note Make...

Страница 18: ...rottle movement and to prevent the servo from binding at its end points 8 Cut four 1 4 bushings and slide them onto the remaining 17 1 2 pushrod 3 apart starting 2 1 2 from the non threaded end Bend t...

Страница 19: ...is position allows easier flip starting 3 Attach the spinner to the backplate using the two M3 x 15 screws 1 Install the three wheels using the six 5 32 wheel collars and set screws Grind or file a fl...

Страница 20: ...e your model outside the recommended range 2 With the wing attached to the fuselage all parts of the model installed ready to fly and an empty fuel tank hold the model at the marked balance point with...

Страница 21: ...the controls have a helper stand by your model and tell you what the control surfaces are doing Repeat this test with the engine running at various speeds with a helper holding the model If the contro...

Страница 22: ...ce any sluggishness in the way your Easy Sport handles it is probably a result of not enough speed in which case you should install a propeller with increased pitch When it s time to land fly a normal...

Страница 23: ...which gases other than air enter their internal combustion engine s nor will I operate models with extremely hazardous fuels such as those containing tetranitromethane or hydrazine 9 I will not operat...

Страница 24: ...FLIGHT LOG DATE COMMENTS Started Construction Finished Construction First Flight...

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