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1. Carefully balance your propellers before flying. An

unbalanced prop is the single most significant cause of
vibration. Not only may engine mounting screws vibrate out,
possibly with disastrous effect, but vibration may also
damage your radio receiver and battery. Vibration may cause
your fuel to foam, which will, in turn, cause your engine to
run lean or quit. We use a 

Top Flite Precision Magnetic

Prop Balancer

(TOPQ5700) in the workshop and keep a

Great Planes Fingertip Balancer

(GPMQ5000) in our 

flight box.

2. Push the 

spinner backplate

onto the prop shaft all the

way. The center hole may be enlarged with a prop reamer or
drill if necessary. Align a prop next to the “short” pins, but not
between the “long & short” pins on the backplate. Finger
tighten the prop nut and washer. Rotate the prop shaft
counterclockwise until the engine reaches its compression
stroke. Hold the prop shaft (or rear prop washer) while
rotating the spinner backplate and propeller to the two
o’clock position. Tighten the prop nut securely. Attaching the
propeller in this position allows easier flip starting.

3. Attach the 

spinner

to the backplate using the two 

M3 x 15 screws

.

1. Install the three 

wheels 

using the six 

5/32" wheel

collars

and 

set screws

. Grind or file a flat spot at the point

of the set screw contact for each of the outer collars. This
provides a better area for the set screw to “bite” and helps
keep the wheels in place.

1. Mount the wing to the fuselage. Trim out the 

wing

fairing

and position it on the fuselage. Mark the edges

around the wing fairing. Remove the fairing. Lightly sand the
wing fairing and the wing where they contact each other.
Clean the areas with rubbing alcohol and a paper towel to
remove any dust or oil. Mix 1/4 oz. of 30-minute epoxy and
glue the wing fairing in place. Use masking tape to hold it in
place until the glue cures. Any excess epoxy can be cleaned
up using a paper towel and rubbing alcohol.

2 Carefully trim the 

canopy 

along the “cut lines” with a

scissors or Lexan

®

scissors. Test fit the canopy on the wing

fairing as you proceed, making small adjustments as
required for a good fit. The area inside the canopy can be
detailed at this time by painting and adding a pilot figure to

Install the Canopy

Install the Wheels

Balancing the Propeller

FINAL ASSEMBLY

19

Содержание Easy Sport 40

Страница 1: ...final assembly no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user assembled product By the act of using the user assembled product the user...

Страница 2: ...ry to yourself or spectators and damage property If this is your first sport model we recommend that you get help from an experienced knowledgeable modeler with your first flights You ll learn faster...

Страница 3: ...lanes brand TOP is the Top Flite brand and HCA is the Hobbico brand 4 Channel Radio with 4 Servos Engine See Engine Selection above Propellers see engine instructions for sizes 18 Silicone fuel tubing...

Страница 4: ...n Abbreviations Optional Supplies and Tools 4 Futaba 4NBF Conquest 4 channel Radio Flexibility and convenience make the Futaba Conquest FM radio systems a good choice for experienced fliers FUTJ39 Gre...

Страница 5: ...15 Wing Tape 16 6 32 x 1 Screws 17 Wheel Collars 18 6 32 x 3 4 Sheet Metal Screws 19 Nylon Landing Gear Straps 20 6 Flat Washers 21 Silicone Clevis Retainers 22 Nylon Steering Arm 23 Nylon Control Ho...

Страница 6: ...e the die cut ply forward and aft root ribs to both wing roots Be sure that they are aligned with the top and bottom of the wing When installing the forward root rib it should be noted that the tab is...

Страница 7: ...he paper towel can also be used to remove any fingerprints or epoxy residue that may have been left behind 1 Glue the aileron servo tray and uprights into the wing using 6 minute epoxy 1 Lay the wing...

Страница 8: ...o scribe the four mounting holes onto the rails Use a 7 64 drill bit to drill pilot holes through the rails for the 6 sheet metal screws 6 Attach the engine to the rails using four 6 x 3 4 sheet metal...

Страница 9: ...right hole in the firewall This will be used for the throttle pushrod Leave about 1 4 of the tube exposed in front of the firewall Glue the pushrod tube to both sides of the firewall using medium CA 6...

Страница 10: ...te A small piece of music wire or a cut down hex wrench can be used to extend the needle if it does not reach through the fuse side 3 Fit the hatch in position By measurement determine where to drill...

Страница 11: ...ed to the fuselage use a 5 32 drill bit to drill through the wing and into the wing hold down plate When drilling be sure that the drill bit remains square to the wing bolt plate in all directions 5 E...

Страница 12: ...sing 6 minute epoxy glue the joiner wire into position Make sure the joiner wire is fully seated in the elevator halves before the epoxy cures Use weights to keep the elevator halves from moving 1 Loc...

Страница 13: ...he proper position of the stabilizer 7 Attach a piece of string with a T pin to the top center of the firewall The string should be long enough to reach to the horizontal stabilizer Align the stabiliz...

Страница 14: ...horizontal stabilizer when viewing from the rear Use masking tape to hold the vertical fin in this position Check this alignment several times as the epoxy cures 1 Work the hinges into the slits in t...

Страница 15: ...thin coat of thin CA should be applied This can be done by applying the CA then using a piece of waxed paper or plastic spread the glue until the wood has been completely covered by the CA 4 Measure...

Страница 16: ...servos following the radio manufacturer s recommendations B Test fit the servos in the tray Enlarge the openings if needed to create a 1 32 gap around the servo C Mark the mounting hole locations on t...

Страница 17: ...ntrol horn then clip the clevis to the top hole of the horn Make a second assembly exactly the same as the first Clevis placement will be adjusted on the horn for proper control throw later Note Make...

Страница 18: ...rottle movement and to prevent the servo from binding at its end points 8 Cut four 1 4 bushings and slide them onto the remaining 17 1 2 pushrod 3 apart starting 2 1 2 from the non threaded end Bend t...

Страница 19: ...is position allows easier flip starting 3 Attach the spinner to the backplate using the two M3 x 15 screws 1 Install the three wheels using the six 5 32 wheel collars and set screws Grind or file a fl...

Страница 20: ...e your model outside the recommended range 2 With the wing attached to the fuselage all parts of the model installed ready to fly and an empty fuel tank hold the model at the marked balance point with...

Страница 21: ...the controls have a helper stand by your model and tell you what the control surfaces are doing Repeat this test with the engine running at various speeds with a helper holding the model If the contro...

Страница 22: ...ce any sluggishness in the way your Easy Sport handles it is probably a result of not enough speed in which case you should install a propeller with increased pitch When it s time to land fly a normal...

Страница 23: ...which gases other than air enter their internal combustion engine s nor will I operate models with extremely hazardous fuels such as those containing tetranitromethane or hydrazine 9 I will not operat...

Страница 24: ...FLIGHT LOG DATE COMMENTS Started Construction Finished Construction First Flight...

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