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LIST OF ILLUSTRATIONS

The star in your cabinet

1-001 List of Illustrations

Illustration

Description

page

3-006

Miscellaneous standard accessories

4-001-01

General overview of the ZPM

4-002-01

Sectional view of the ZPM

4-002-02

Sectional view of the ZPM

4-004-01/.../06

Producing a drawer

5-001-01

Center of gravity of the Zargen slide press ZPM

6-002-01

Pneumatic diagram

7-001-01

Control dimensions for the drawer fronts for 6035

7-001-02

Control dimensions for the drawer fronts for
6036 / 6136 / 6236 / 6436

7-001-03

Control dimensions for the drawer bottoms for 6035

7-001-04

Control dimensions for the drawer bottoms for
6036 / 6136 / 6236 / 6436

7-001-05

Control dimensions for the drawer back walls for 6035

7-001-06

Control dimensions for the drawer back walls for
6036 / 6136 / 6236 / 6436

7-002-01

Mounting the index stops

7-003-01

Setting the drawer width

7-006-01

Changing to another Zargen slide length

7-007-01

Setting the back wall height stops

7-008-01

Setting the front height stops

7-009-01

Setting the front side stops

7-010-01

Setting the back wall thickness

7-011-01

Setting the bottom thickness

7-012-01

Setting the angles between the drawer front and the drawer bottom

Содержание ZPM

Страница 1: ...The star in your cabinet Grass ZPM O P E R AT I N G I N S T R U C T I O N S ...

Страница 2: ... 6436 Zargen lengths which can be used 270 350 400 440 470 510 550 Weights Total weight of the basic equipment 185 00 kg Weight of the change over insert length 270 3 79 kg Weight of the change over insert length 350 3 97 kg Weight of the change over insert length 400 4 13 kg Weight of the change over insert length 440 4 31 kg Weight of the change over insert length 470 4 43 kg Weight of the chang...

Страница 3: ...ducts 11 3 003 Basic equipment 11 3 004 Standard accessories 10 11 3 005 Special accessories 11 4 Description of Machine Components 12 17 4 001 Overview of numbered individual parts 12 13 4 002 Description of individual assembly parts 14 15 4 003 Description of operating elements 16 4 004 Functions of the ZPM Producing drawers with the ZPM 16 17 5 Shipping and Installation of Machines Service Pers...

Страница 4: ...roblem Solving 34 35 8 001 Gap between the drawer front and Zargen slide 34 8 002 Gap between the drawer bottom and bottom support with Zargen slide 34 8 003 Gap between the drawer bottom and drawer back wall 34 8 004 Gap between the Zargen slide and back wall inside the drawer 34 8 005 Gap between the Zargen slide and bottom inside the drawer 35 8 006 Correcting the angle between the drawer botto...

Страница 5: ...236 6436 22 7 001 03 Control dimensions for the drawer bottoms for 6035 22 7 001 04 Control dimensions for the drawer bottoms for 6036 6136 6236 6436 22 7 001 05 Control dimensions for the drawer back walls for 6035 22 7 001 06 Control dimensions for the drawer back walls for 6036 6136 6236 6436 22 7 002 01 Mounting the index stops 24 7 003 01 Setting the drawer width 25 7 006 01 Changing to anoth...

Страница 6: ... shipped from the manufacturing plant it meets the latest regulations and technical standards The manufacturer is under no obligation to modify machines free of charge because of changed specifications To make a guarantee claim please contact an authorized Grass representative or an authorized Grass distributor and give them the machine model and number Lists of representatives and distributors ca...

Страница 7: ...ly with authorized parts Keep the workplace and surrounding area clean Messy and disorganized work places increase the risk of injury The work area must be completely dry Do not use the machine outside and especially do not leave the machine out in the rain Keep unauthorized people away from the machine Only one person shall operate the machine at a time 2 002 Recommended Usage The Grass Zargen pr...

Страница 8: ...dditional people being in the work area of the operating machine handling a machine that has not been properly secured and turned off not maintaining the procedural instructions which are described in Section 7 0 which concerns operating the ZPM the malfunction of control elements These risks can be reduced if the operators and owners comply with Section 2 0 and Section 7 0 2 004 Safety Devices Sa...

Страница 9: ...oughly 2 006 Dangers and Safety Measures Dangers Safety Measures Forward feed mechanism no automatic forwarding feed movement Risk of impact This is not applicable because the stroke motion is slow Tool unit The forward feed for the stroke motion is activated by non self locking buttons with collar This meets the safety guidelines EN 294 with regard to the risks Control system non self locking but...

Страница 10: ...The star in your cabinet 10 3 DESCRIPTION OF PRODUCTS Change over inserts Index stop Front height stop ...

Страница 11: ...bile durable machine frame a rigid insertion unit left over the index stops there is a movable insertion unit right complete pneumatic control system with 2 handed safety control system complete operating instructions tool kit consisting of 13 mm and 17 mm open ended fork wrench an adjustment gauge for front stops and one of each of these size Allen key wrenches 2 5 mm 3 mm 4 mm 5 mm 6 mm 3 004 St...

Страница 12: ...4 DESCRIPTION OF MACHINE COMPONENTS The star in your cabinet 12 Illustration 4 001 01 ...

Страница 13: ...ion cylinder 6 Compressed air regulator 7 Left starting valve 8 Right starting valve 9 2 handed safety control system 10 Pneumatic operating valve 11 Left unit carrier 12 Right unit carrier 13 Left carriage 14 Right carriage 15 Left compression slide 16 Right compression slide 17 Back wall dowel compression die fence left 18 Back wall dowel compression die fence right 19 Left change over insert 20...

Страница 14: ...4 DESCRIPTION OF MACHINE COMPONENTS The star in your cabinet 14 Illustration 4 002 01 Illustration 4 002 02 ...

Страница 15: ... height stop on change over insert 10 Bumper bar back wall support change over insert 11 Back wall height stop with retractable stop pin 12 Spacer profile change over insert 13 Clamp screw 14 Adjusting screw for bottom thickness 15 Front side stop 16 Compression die fence for front dowel 17 Toggle bar with starting valve 18 Press on rail 19 Unit carrier 20 Set collar Change over from 6035 to 6036 ...

Страница 16: ...The star in your cabinet 16 4 DESCRIPTION OF MACHINE COMPONENTS Illustration 4 004 01 Illustration 4 004 02 Illustration 4 004 03 Illustration 4 004 04 Illustration 4 004 05 Illustration 4 004 06 ...

Страница 17: ... of the corresponding front height stop 1 up Push the stop pin of the corresponding back wall height stop 2 Illustration 4 004 01 up Load the drawer front with the dowel bore holes up and the front lower edge towards the machine operator Place the drawer bottom with the bottom groove towards the machine operator Place the drawer back wall with the dowel bore holes up and the back wall lower edge t...

Страница 18: ... bars about 10 cm above the floor in the center of a low lift platform truck The storage temperature range is 20 degrees Celsius to 50 degrees Celsius Warning This machine s center of gravity is quite high see Illustration 5 001 01 During shipping there is the risk that the machine may fall over This machine must be secured against falling during shipping Whenever lifting or shipping the ZPM with ...

Страница 19: ...gly recommend bolting or screwing the machine to the floor Now both security bands used for shipping safety which hold the unit carriers to the machine frame can be removed Once the machine is installed at the final location the pilot run operation can be initiated according to Section 6 Note In order toa void the dangerous position behind the Zargen press please comply with the following measures...

Страница 20: ...onnect the machine from the air pressure system at anytime with a distance of maximum 3 meters c Turn the regulator clockwise until the pressure gauge of the maintenance unit indicates about 5 5 6 bar 0 55 0 6 MPa Press the adjusting knob Caution the compression slide can move up 6 002 Pneumatic diagram of the ZPM Posi Model Description Function 1 Hoerb MKL 08H Filter pressure reducer 1 4 Pressure...

Страница 21: ...6 START UP The star in your cabinet 21 4 1 2 3 A R P A R P Maximum 10 bar Setting 5 5 6 bar A P E2 E1 4 2 3 5 1 14 12 6 5 7 ...

Страница 22: ...l bore holes diameter 10 12 deep 12 0 3 0 12 0 3 0 12 0 3 0 12 0 3 0 min 14 nin 12 64 min 21 32 Front support 9 mm Bottom wide 13 mm Bottom wide 13 mm Front support 1x45 1x45 min 2 5 min 10 min 4 min 6 12 0 5 min 2 5 12 0 5 1x45 1x45 37 5 37 5 ...

Страница 23: ...eck the bottom part according to Illustration 7 001 04 for Zargen slide 6036 6136 6236 6436 Check the back wall according to Illustration 7 001 05 for Zargen slide 6035 Check the back wall according to Illustration 7 001 06 for Zargen slide 6036 6136 6236 6436 Bottom length total length back wall thickness Zargen Length Total length Total length variation D1 variation E1 270 267 266 5 350 347 346 ...

Страница 24: ...Illustration 7 002 01 Illustration 7 003 01 7 OPERATING THE ZPM The star in your cabinet 24 ...

Страница 25: ... change over insert to the right edge of the right change over insert Tighten the fixing screw 7 with the 4 mm Allen key wrench Open both toggle levers by pressing outwardly Place a drawer bottom on both front supports Place the Zargen slide on the left side right Zargen Place the Zargen slide on the right side left side Close the left unit by moving the toggle lever inward Close the right unit by...

Страница 26: ...Illustration 7 006 01 Illustration 7 007 01 7 OPERATING THE ZPM The star in your cabinet 26 ...

Страница 27: ... die fence 10 with a star screw 9 Mount both back wall dowel compression die fence 10 on the respective new positions 7 007 Setting the Back Wall Height Stops Illustration 7 007 01 There are 3 possible various back wall heights for each change over insert If more than 3 back wall heights are needed then additional back wall height stops can be mounted Loosen the flap screw 7 on the back wall heigh...

Страница 28: ...Illustration 7 008 01 Illustration 7 008 02 Illustration 7 009 01 Illustration 7 009 02 7 OPERATING THE ZPM The star in your cabinet 28 ...

Страница 29: ...he same on the second side of the Zargen press Front height stops can be set in desired quantities but there must be a minimum distance of about 15 mm Smaller distances can lead to problems with the flap screws In this case the flap screws can be replaced by Allen screws M6 X 16 Five front height stops are included in the standard equipment Additional height stops can be obtained as accessories 7 ...

Страница 30: ...Illustration 7 010 01 Illustration 7 011 01 7 OPERATING THE ZPM The star in your cabinet 30 ...

Страница 31: ...e bottom length minus the set gap A Bottom length total length back wall thickness see also the section and chart 7 001 7 011 Setting the Bottom Thickness Illustration 7 011 01 The Zargen press ZPM is normally set for a 16 mm thick drawer bottom Necessary tool 17 mm open end fork wrench Disconnect the Zargen press from the pneumatic compressed air supply Close both toggle levers 1 Pull both compre...

Страница 32: ...Illustration 7 012 01 7 OPERATING THE ZPM The star in your cabinet 32 ...

Страница 33: ...upports Necessary tools Open end fork wrenches 13 mm and 17 mm Allen key wrench 4 mm Loosen the lock nut 1 Screw out the hexagon head screw 2 about 2 mm Adjust the set screw 3 in the steel component 4 with an Allen key wrench If the angle is less than 90 degrees then the set screw must be screwed in If the angle is more than 90 degrees then the set screw must be screwed out Tighten the hexagon hea...

Страница 34: ... 8 002 Gap Between the Drawer Bottom and Bottom Support with the Zargen Slide Possible Reasons Solving the Problem The bottom groove is not deep enough the machine can press both Zargen slides lengthwise into the drawer bottom Make the bottom groove deeper The drawer bottom is too thin The change over insert is too far away Set the bottom thickness according to Section 7 001 Deviations from the gi...

Страница 35: ...een the Back Wall and Zargen Slide Possible Reasons Solving the Problem The screws in the back wall compression die fence do not press hard enough on the dowels Screw the screws further out The bore holes in the back wall are not deep enough Drill the bore holes deeper The bore holes in the back wall are not in the proper position Correct the bore holes spacing The set dimension A Section 7 010 is...

Страница 36: ...rt dust and debris off the sliding rails of the carriage Yearly The ZPM has proven its stability and reliability in many durability and fatigue tests In order to keep your ZPM running smoothly for many years we recommend having the machine serviced by a Grass Maintenance Technician or by a Grass Distributor every 1 to 3 years 9 002 Care Information The machine should only be cleaned when the machi...

Страница 37: ... Any warranty claims are voided in cases of misuse unauthorized repairs use of unauthorized replacement parts or unauthorized accessories without the written permission of Grass We reserve the right to make technical modifications for whatever reason When the machine is shipped from the manufacturing plant it meets the latest standards of technology The manufacturer is not obligated to modify for ...

Страница 38: ...To Grass GmbH Grass Platz 1 6973 Hoechst Austria From 10 MISCELLANEOUS The star in your cabinet 38 ...

Страница 39: ...me plates and gibs Non Iron parts magnets Aluminum the entire frame Various plastics cover caps pneumatic hoses protective guard strips made of PVC The following parts cannot be categorized with any material group pneumatic parts maintenance unit foot pedal Please return the completed disposal form to the manufacturer after disposing of the machine The buyer agrees to store this data in an electro...

Страница 40: ...To Grass GmbH Grass Platz 1 6973 Hoechst Austria From 10 MISCELLANEOUS The star in your cabinet 40 ...

Страница 41: ... Number Reason for selling the machine Buyer Name Street City Zip Code Country Telephone Fax After reselling the machine please return the completed resale form to the manufacturer The buyer agrees to store the data in an electronic data processing system 10 MISCELLANEOUS The star in your cabinet 41 ...

Страница 42: ...To Grass GmbH Grass Platz 1 6973 Hoechst Austria From 10 MISCELLANEOUS The star in your cabinet 42 ...

Страница 43: ...out sets of Zargen slides per month What were the reasons for choosing the ZPM over the competitors machines Price Appearance Quality Loyal Grass customer Cost Performance ratio Grass manufacturer Machine s durability and reliability How did you find out about the ZPM Magazine advertisement Trade show Distributor showroom Distributor or sale visit After purchasing the machine please return the com...

Страница 44: ...To Grass GmbH Grass Platz 1 6973 Hoechst Austria From 10 MISCELLANEOUS The star in your cabinet 44 ...

Страница 45: ...e my usage needs have changed yes no because of price yes no because of the economic and business situation yes no because yes no because yes no because yes no because yes no because yes no because Please check or fill in the appropriate answers What would you change about our machine Several months after purchasing the machine please return the completed questionnaire to the manufacturer This wil...

Страница 46: ...To Grass GmbH Grass Platz 1 6973 Hoechst Austria From 10 MISCELLANEOUS The star in your cabinet 46 ...

Страница 47: ...ia MDT Concret S R L Strada Politehnicii Nr 4 Bloc 1 Scara 3 Etaj 2 Apartament 36 Sector 6 RO 70000 Bucharest Tel 40 1 413 90 88 413 90 83 Fax 40 1 413 90 89 e mail office mdt ro Internet www mdt ro Russia CentroKomplect Ltd 2 10 Bolshoy Cherkassky Per 103012 Moscow Russia Tel 7 095 921 3811 Fax 7 095 921 2437 e mail ckplus online ru Internet www ckplus ru Sweden AB Lundell Zetterberg Lindetorpsva...

Страница 48: ...iture Fittings A 6973 Höchst Grass Platz 1 Austria Tel 43 55 78 701 0 Fax 43 55 78 701 59 www grass at info grass at Ord No 92281 5 02 50 E Grass Advertising All errors and omissions excepted The star in your cabinet ...

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