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Instructions - Parts

E---Flo®

Flo®

DC Control

Control

Control Module

Module

Module Kit

Kit

3A2527H

User

User Interface

Interface

Interface for

for

for E

E---Flo®

Flo®

Flo® DC

DC Pumps

Pumps

Pumps with

with

with an

an Advanced

Advanced

Advanced Motor.

Motor.

For

For professional

professional

professional use

use

use only.

only.

Important

Important Safety

Safety

Safety Instructions

Instructions

Read all warnings and instructions in this manual, the supplied
ADCM manual, and the E-Flo DC manuals before using the
equipment. Save

Save

Save these

these

these instructions.

instructions.

See manual 332013 (supplied) for

complete warnings and approvals for

24L097 Advanced Display Control

Module (ADCM).

PROVEN QUALITY. LEADING TECHNOLOGY.

Содержание E-Flo 17V232

Страница 1: ...rofessional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions Instructions Instructions Read all warnings and instructions in this ma...

Страница 2: ...1 12 Setup Screen 2 13 Setup Screen 3 13 Setup Screen 4 14 Setup Screen 5 15 Setup Screen 6 15 Setup Screen 7 16 Setup Screens 8 and 9 16 Setup Screens 10 and 11 17 Setup Screens 12 and 13 17 Setup Sc...

Страница 3: ...anual for Advanced Display Control Module ADCM 3A0539 Instructions Parts Manual 4 Ball Lowers 334359 Instructions Parts Manual E Flo DC 2000 3000 and 4000 Circulation Pumps 3A4030 Instructions Intelli...

Страница 4: ...models only install the jumper connector 5 over the top two terminals of the motor using the screw 5a Three phase models do not have a jumper connector NOTE NOTE NOTE To connect up to 8 motors togethe...

Страница 5: ...ale 25 ft 8 m Table Table Table 2 2 2 ADCM ADCM ADCM Cable Cable Cable Connections Connections Connections ADCM ADCM ADCM Port Port Port Number Number Number Connector Connector Connector Purpose Purp...

Страница 6: ...Figure 4 is a view of the control module display and keys Table 2 explains the function of the membrane keys on the control module As you move through the screens you will notice that most information...

Страница 7: ...iting Up Down Up Down Up Down Arrows Arrows Arrows Move between screens or fields on a screen or to increase or decrease the numeric values in a field that can be edited Enter Enter Enter Press to act...

Страница 8: ...Use the up and down arrow keys to change the number Press the right arrow key to move to the next digit When all digits are correct press the right arrow key again to accept Check Check Check Box Box...

Страница 9: ...from the menu to stop the pump Displays the current pump speed in cycles per minute Displays the current pump pressure as a percentage If a transducer is used this icon is replaced by the pressure ico...

Страница 10: ...Setup Screen 4 page 14 to set or disable the pressure alarms Run Run Run Screen Screen Screen 4 4 4 This screen displays fluid flow settings for the active pump and profile Fluid flow can be measures...

Страница 11: ...e 18 Figure 9 Run Screen 5 Run Run Run Screens Screens Screens 6 9 6 9 6 9 and and and 10 13 10 13 10 13 Run Screens 6 9 single or x2 parent pump and 10 13 x2 child pump display a log of the last 20 a...

Страница 12: ...lect the operating mode force pressure or flow from the menu In force pressure mode the motor adjusts the pump speed to maintain the fluid pressure percentage set on Setup Screen 2 If the flow limit i...

Страница 13: ...he Profile Profile Profile Lock Lock Lock box is checked on Setup Screen 22 page 22 Press to activate the profile that you just edited Setup Setup Setup Screen Screen Screen 3 3 3 Use this screen to s...

Страница 14: ...Deviation Deviation or Alarm Alarm Alarm For runaway control set the maximum flow to Alarm Alarm Alarm If the flow rate exceeds the maximum entered on Setup Screen 3 for five seconds an alarm symbol a...

Страница 15: ...mode Use the arrow keys to move the motor or pump shaft up or down Select the correct pump lower size from the menu The default is blank If custom is selected a field opens for you to input the size...

Страница 16: ...are identical except Screen 8 is for transducer 1 and Screen 9 is for transducer 2 Selecting a transducer and a pump activates closed loop pressure control NOTE NOTE NOTE Closed loop pressure control...

Страница 17: ...other pump up one position For example if AD00001 is changed to be pump 4 AD00002 will become pump 1 AD00003 will become pump 2 and so on Figure 19 Setup Screens 10 and 11 Screen 10 shown Setup Setup...

Страница 18: ...l port baud rate from the menu This is a system wide setting 38400 kbps 57600 kbps default 115200 kbps Setup Setup Setup Screen Screen Screen 15 15 15 Use this screen to configure and control the tank...

Страница 19: ...isor Module is required for this function Configures Port 4 pin 4 as an output to allow for the connected device to receive an alarm when the level of the Primary Tank is above the value that is defin...

Страница 20: ...mA supply Set the numerical values for the scaling ceiling for 4 20mA signal Setup Setup Setup Screen Screen Screen 18 18 18 This screen is for enabling a modbus communications alarm and disabling the...

Страница 21: ...p switch when going from profile 0 stopped to run before the pump can start When the run stop switch is active the following pop up appears Enable or disable auto restart The default setting is disabl...

Страница 22: ...l pumps connected to the display All pumps attached to the display must not be pumping material when the software update is initiated Figure 28 Setup Screen 21 Setup Setup Setup Screen Screen Screen 1...

Страница 23: ...Description None Basic 6 Alarm The Mode Select knob is set between Pressure and Flow Set the knob to the mode you want None Basic and Advanced 9 None A blink code of 9 is not an error code but an ind...

Страница 24: ..._ K1D_ Advanced 1 2 Alarm Flow is below minimum limit K2D_ K2D_ K2D_ Advanced None Deviation Flow is below minimum limit K3D_ K3D_ K3D_ Advanced None Deviation Flow exceeds maximum target also indicat...

Страница 25: ...below 85 C 185 F internally T4D_ T4D_ T4D_ Basic and Advanced 4 6 Alarm Motor over temperature Motor will throttle itself to stay below 85 C 185 F internally V1I_ V1I_ V1I_ Basic and Advanced 2 Alarm...

Страница 26: ...Code Code Code Alarm Alarm Alarm or or or Deviation Deviation Deviation Description Description Description WSD_ WSD_ WSD_ Advanced 1 5 Alarm Invalid lower size occurs if the unit is operated before...

Страница 27: ...shipped loose 1 5 24N910 CONNECTOR jumper includes item 5a 1 5a SCREW cap socket head M5 x 40 mm 1 6 24P823 BRACKET KIT control module includes items 6a 6f 1 Ref Ref Ref Part Part Part Description Des...

Страница 28: ...a BRACKET control module 1 6b BRACKET mounting 1 6c LOCKWASHER external tooth M5 4 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 6d WASHER M5 2 6e SCREW cap socket head M5...

Страница 29: ...iary Solenoid Kit 24Z671 Tank Fill Kit 241405 24A032 Reed Switch Counter Kit 17B160 Fiber Optic Cables KM172 17T898 Fiber Optic Cables KM173 BPR BPR BPR Controller Controller Controller Kit Kit Kit 24...

Страница 30: ...ead Write 16 Bit Pressure units see Table 7 403230 Actual Tank Level 1 Read Write 16 Bit Pressure units see Table 7 403231 Actual Tank Level 2 Read Write 16 Bit Pressure units see Table 7 403232 Confi...

Страница 31: ...that only the registers which will be monitored and changed on a regular basis be mapped and the remaining parameters be configured with the display 404150 Pressure Minimum Read Only 16 Bit Pressure...

Страница 32: ...34 47 mPa 344 74 bar 3 5 psi 34 5 kPa 0 345 bar Tank level sensor 404207 Closed Loop Enable Transducer 1 Read Write 16 Bit 404208 Closed Loop Enable Transducer 2 Read Write 16 Bit 0 Not Enabled 1 Enab...

Страница 33: ...y 406104 Estimated Pump Force or Pressure Read Only 406105 Transducer 1 Pressure Read Only 0 65535 406106 Transducer 2 Pressure Read Only 0 65535 406107 ADCM Input Status Bits Read Only bit 0 bit 1 0...

Страница 34: ...p 2 Alarms 2 High Word Read Only 406138 Pump 2 Alarms 2 Low Word Read Only 406139 Pump Control Bitfield Read Write bit 0 Clear Alarm bit 1 Reset Batch bit 2 Reset Maint Counter 1 bit 3 Reset Maint Cou...

Страница 35: ...te 0 65535 406152 Primary Agitator High Speed Deviation Read Write 0 65535 406153 Primary Agitator Low Speed Deviation Read Write 0 65535 406154 Primary Agitator Low Speed Alarm Read Write 0 65535 406...

Страница 36: ...ssure units see table 7 405x02 Pressure Force Maximum Read Write 16 Bit Pressure units see table 7 405x03 Flow Minimum Read Write 16 Bit Flow units see table 7 405x04 Flow Target Read Write 16 Bit Flo...

Страница 37: ...ansducer 11 Deviation WSC_ Zero setting on active profile 12 Advisory END_ Encoder stroke range calibration in progress 13 Alarm A4N_ Over Current 14 Alarm T4D_ Over Temperature 15 Alarm WCW_ Dual low...

Страница 38: ...ast 9 Advisory E5S_ X2 Calibration Error aborted 10 Advisory E5U_ X2 Calibration Error unsteady 15 Alarm CAC_ CAN Communication Display others Reserved 404116 404116 404116 Pump Pump Pump Alarm2 Alarm...

Страница 39: ...rms 3 Reads 1 if there are any active deviations 4 Reads 1 if there are any active advisories 5 Setup changed 6 Reserved 7 Run Stop switch closed 8 Profile 1 changed 9 Profile 2 changed 10 Profile 3 c...

Страница 40: ...er 10 10 1 0 L min Gallons min 403210 1 Flow Register 10 10 1 0 Gal min cc min 403210 2 Flow Register 1 1 cc min oz min 403210 3 Flow Register 1 1 oz min Flow Cycles min 403210 4 Flow Register 10 10 1...

Страница 41: ...led from the Display Make sure the display fiber optics communication gateway and PLC are connected properly Refer to Communication KIt manual Use Setup Screen 12 to enable remote control and set your...

Страница 42: ...t up for a pressure transducer on Setup Screen 8 but no transducer is detected It will show on bit 1 of register 404114 6 Monitor Monitor Monitor pump pump pump cycle cycle cycle rate rate rate flow f...

Страница 43: ...of the pump Viscosity changes throughout time can increase the back pressure in the line such that when it is time to switch from flow mode off production to pressure mode the pump will not move beca...

Страница 44: ...Graco distributor Connections for Local Control Single display and 1 or more pumps in a chain Communication Equivalent C P3 P2 P1 D P1 P2 P3 P n P 1 C J P 1 P 2 P 3 P n D D Display C CAN cable P Pump...

Страница 45: ...isplay P Pump number P n Last pump maximum allowed in a chain 8 J Jumper S Run Stop switch F Fiber optic cable C CAN cable Cable plug on device see Cable Connection page 5 Loss of remote communication...

Страница 46: ...U E FOCM Fiber Optic Converter Module 24R086 G Graco Gateway D Display number D n Last display P Pump number P n Last pump maximum allowed in a chain 8 J Jumper S Run Stop switch F Fiber optic cable C...

Страница 47: ...4R086 Fiber Optic Converter Module contains one fiber optic connection module configuring the FOCM for additional displays will require purchase of up to 3 additional fiber optic connection modules M...

Страница 48: ...g flashing red light No harm can be done by attempting to program the module multiple times 1 Remove power from the Graco Control Module by turning off system power NOTE NOTE NOTE Alternately software...

Страница 49: ...date successful Update unsuccessful Update complete no change necessary 9 Press to continue If the token is still inserted the remote loading procedure will begin anew Return to step 5 for step progre...

Страница 50: ...WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND...

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