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DataTrak Diagnostic Codes

334222B

DataTrak Diagnostic Codes

NOTE:

*LED (LE, page 10) will flash a code, pause,

then repeat.

Table 2: Diagnostic Codes

Symbol

Code

No.

Code Name

Diagnosis

Cause

LED

Flash

Code*

Accessory

Light

Tower

Code

Runaway

Pump running faster than set
runaway limit.

• Increased air pressure.
• Increased fluid output.
• Exhausted fluid supply.

Red Solid

Diving Up

Leak during upstroke.

Worn piston valve or
packings.

Yellow

Solid

Diving Down Leak during downstroke.

Worn intake valve or
priming rod seal.

Yellow

Solid

Disconnected
Solenoid

Solenoid is disconnected.

• Solenoid unplugged.
• Damaged solenoid

wires.

Red Solid

Drum Empty

Drum empty sensor has
tripped.

Replace empty drum with
full drum to clear.

Red Solid

Drum Low

Drum low sensor has tripped. Replace empty drum with

full drum to clear.

Red

Flashing

Reed Switch The air motor has seen

multiple up strokes without a
down stroke, or vice versa.

Damaged or disconnected
reed switches.

Yellow

Solid

Maintenance
Counter
Expired

Maintenance Counter has
counted down to 0 from
setpoint.

Number of
cycles/gallons/liters
specified by setpoint have
passed since last reset.

Yellow

Flashing

Содержание DataTrak 24W477

Страница 1: ...ity materials For professional use only Not approved for use in explosive atmospheres or hazardous locations Important Safety Instructions Read all warnings and instructions in this manual and in the...

Страница 2: ...ct Power to the Monitoring Controls Optional 9 Remote DataTrak Controls and Indicators 10 Remote DataTrak Operation 11 Startup 11 Run Mode 11 Prime Mode 12 Setup Mode 12 Diagnostic Mode 15 DataTrak Di...

Страница 3: ...ated manuals Accessory Kits Accessory Number Accessory Name 24W477 Remote DataTrak Machine Monitoring Kit 24W478 Customer Provided Programmable Logic Control ler PLC Machine Monitoring Kit 127187 Ligh...

Страница 4: ...gs Additional product specific warnings may be found throughout the body of this manual where applicable WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage...

Страница 5: ...Module Kit 24W477 Customer Provided PLC Machine Monitoring Kit Control Box Kit 24W478 B AC Adapter C Drum Low Empty Sensor D Piston Collars E Light Tower Kit 127187 F Customer Signal Module Kit 24V97...

Страница 6: ...om of the DM Customer Provided PLC 1 Attach the monitoring control box to the left air cylin der NOTICE To avoid injury or machine damage perform Shut down Procedure found within the General Industry...

Страница 7: ...tor on the D Sub harness Customer Provided PLC Machine Monitoring Kit Connect the sensor to the 4 meter 13 feet M12 gray connector of the control box Attach and Adjust Drum Low Empty Sensor 1 Position...

Страница 8: ...he module 3 Connect the M12 connector to the green labeled connector on the D Sub harness 4 Connect the customer provided user interface to the appropriate terminals of the module Table 1 Light Tower...

Страница 9: ...or smaller connect the cus tomer provided 24 VDC power source and signals to the terminals NOTE The low level sensor sends a high signal when activated Refer to Schematics page 24 Module Terminal No...

Страница 10: ...nute United Kingdom l min liters per minute cc min cubic centimeters per minute VU Volume Units PF Prime Flush Key RK Reset Cancel Key also used to scroll CF Cycle Flow Rate JT Job Total Counter reset...

Страница 11: ...both numeric and icon versions NOTE All items are displayed using the defined volume units VU Key Functions When in Run Mode 1 To enter Prime Mode press and release 2 To enter Setup Mode page 12 pres...

Страница 12: ...screen the system will return to Run Mode FIG 4 See FIG 2 Press and hold for 3 seconds If a password has not been assigned set to 0000 the system will go directly to Setup screen 1 Password Screen If...

Страница 13: ...tup values e g drum volume in gallons Then return and select the flow rate unit to display on the Run screen The defined setup values will convert automatically Drum Size Use DS to enter the size of t...

Страница 14: ...etup screen 3 move the cursor to the E7 drum setting then press once more Setup Screen 3 Setup screen 3 displays a non resettable grand total counter GT at the top Use Setup screen 3 to set the passwo...

Страница 15: ...de Screen See FIG 10 If pump runaway occurs the Runaway screen becomes active stopping the pump 1 Correct the condition causing the diagnostic code See TABLE 2 page 19 2 Press and release to acknowled...

Страница 16: ...c code and scroll to the next available Diagnostic screen or return to the previous Run screen if no other Diagnostic screens are active Diving Down Diagnostic Code Screen See FIG 12 If the pump shows...

Страница 17: ...d Drum Low Empty Diagnostic Code Screen See FIG 14 and FIG 15 If the drum low empty sensor trips the Drum Low or Drum Empty screen becomes active depending on which sensor setting is chosen see page 1...

Страница 18: ...o the previ ous Run screen if no other Diagnostic screens are active c Press and hold for 3 seconds while on the Reed Switch Diagnostic Screen to clear the diagnostic code and scroll to the next avail...

Страница 19: ...intake valve or priming rod seal 6 Yellow Solid E4 Disconnected Solenoid Solenoid is disconnected Solenoid unplugged Damaged solenoid wires 3 Red Solid E7 Drum Empty Drum empty sensor has tripped Repl...

Страница 20: ...Parts 20 334222B Parts DataTrak 24W477 WL D 1 9 6 1 12 13 19 14 2 2 3 10 5 4 11 7 18 8...

Страница 21: ...clamp 2 6 17A532 BAR bracket DM 1 7 17A640 HARNESS datatrak 1 8 24A032 SWITCH reed assembly 1 9 24A326 BRACKET mounting assembly 1 10 24V761 BRACKET mounting DM 1 11 255415 PENDANT datatrak 1 12 15849...

Страница 22: ...art Description Quantity 101 114182 SCREW M6x16mm 2 102 122716 SENSOR inductive 1 103 127141 COLLAR clamp 2 104 127746 VALVE power 1 2 NPT 1 105 158491 FITTING nipple 1 106 16K281 VENT breather muffle...

Страница 23: ...7 Customer Signal Module Kit 24V979 WL D WL D 203 202 205 201 203 204 Ref Part Description Quantity 201 RAIL mount 0 25 202 BLOCK terminal 4 203 BLOCK end stop 2 204 RESISTOR 330 Ohm 3W 3 205 COVER ta...

Страница 24: ...3 5 3 4 2 1 1 2 3 4 1 CENTER PIN 2 OUTER SHELL 2 1 3 WHITE BLUE BLACK WHITE BROWN PLC INTERFACE DRUM LOW LIMIT SWITCH BROWN BLACK BLUE GRAY GREY ON OFF SOLENOID BLUE BLACK LIGHTTOWER OPTION POWER IN...

Страница 25: ...l Industry Ram Kit Accessories US Metric External power supply requirements DataTrak AC power units 100 240 Vac 50 60 Hz single phase 1 amp External power supply requirements Customer Provided PLC Mac...

Страница 26: ...e charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANT...

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