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Part No./Description 

20

3A6319E

Pressure Relief Valves 

Important Information regarding Pressure Relief Valve 

16C807.

 

Pressure Relief Valve 16C807 can only be used on 

the G3 pump. It is not intended for use with any other 

products. 

The pressure relief valve uses a 

pressure adjustment screw (a) to 

set the pressure release point. It 

is not intended as a way to 

relieve pressure during normal 

operation, but as a protective 

measure in the event there is an 

unintended pressure increase in 

the system. Do not use this pres

-

sure relief valve as a means of 

relieving pressure in day-to-day, 

normal cycle operation. 

The pressure adjustment screw 

will require periodic adjustments. 

Whenever the valve is set/adjusted (after the set point is 

found) it is important to ensure that the valve is not bot

-

tomed out and there is at least 1/2 turn of adjustment 

remaining. This is determined by turning the screw (a) 

1/2 turn and then back turning it out again. 

NOTE:

 Turning adjustment screw (a) clockwise 

increases pressure. 

Installation and Repair Kits

Part

Description

Qty

16C807

VALVE, pressure relief, 500-3500 psi 

(3.44 MPa, 34.4 bar - 24.1 MPa, 241 

bar), Set pressure 3000 psi + 10% 

(20.68 MPa, 206.8 bar + 10%) 

Included in Kit 571028

1

563156 VALVE, pressure relief, 750 psi (5.17 

MPa, 51.71 bar)

1

563157 VALVE, pressure relief, 1000 psi (6.89 

MPa, 68.95 bar)

1

563158 VALVE, pressure relief, 1500 psi 

(10.34 MPa, 103.42 bar)

1

563159 VALVE, pressure relief, 2000 psi 

(13.78 MPa, 137.89 bar)

1

563160 VALVE, pressure relief, 2500 psi 

(17.23 MPa, 172.36 bar)

1

563161 VALVE, pressure relief, 3000 psi 

(20.68 MPa, 206.84 bar)

1

563190 VALVE, pressure relief, 5500 psi 

(37.92 MPa, 379.21 bar)

1

a

ti15644

b

a = adjustment screw

b = locking nut

Kit No.

Description

Manual 

Number

571026 KIT, output union, 3 pump

3A0523

571063 KIT, output union, 2 pump

571028 KIT, return to reservoir npt, 

includes pressure relief valve 

16C807

3A0525

571071 KIT, return to reservoir bspp, 

includes pressure relief valve 

16C807

571058 KIT, output adapter, npt

3A0522

571070 KIT, output, adapter, bspp

571060 KIT, fill, zerk, leakproof

NA

25E455 KIT, repair, reservoir 8 liter 

3A6385

25E456 KIT, repair, reservoir, 12 liter 

25E457 KIT, repair, reservoir 16 liter 

25E458 KIT, repair, reservoir, 20 liter 

25E485 KIT, mounting hardware

NA

Содержание 96G500

Страница 1: ...or Professional Use Only Not approved for use in explosive atmospheres or hazardous classified locations Models see page 3 5100 psi 35 1 MPa 351 6 bar Maximum Pump Output Pressure Important Safety Ins...

Страница 2: ...10 Wiring and Installation Diagrams 11 Setup 12 Pressure Relief Procedure 12 Connecting to Auxiliary Fittings 12 Pressure Relief Valves 12 Setting Pump Outlet Volume 13 Load Pump with Grease 13 Prime...

Страница 3: ...3 Pump To help with understanding each component that makes up the Model Number see Under standing the Model Number page 4 The tables below shows the relationship between each Part Number and its rela...

Страница 4: ...s being a G3 G Grease G3 A Identifies pump as being a G3 A Oil Code aa Power Source 24 24 Volts DC Code bb Operation Control NC No Controller Code cc Reservoir Capacity Liters 8L 8 Liters 12 12 Liters...

Страница 5: ...d components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispensing device at anyone or at any...

Страница 6: ...traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety r...

Страница 7: ...f Valves page 20 D Zerk Inlet Fill Fitting 1 included grease models only E Pump Outlet Plug 2 included F Volume Control Spacers 2 included More spacers less output volume per stroke also see FIG 9 pag...

Страница 8: ...Progressive Divider Valve Key A Connected to fused power source B Pressure Relief Valve not included required for each outlet user supplied C Supply Hose user supplied D Series Progressive Divider Va...

Страница 9: ...ed power source B Pressure Relief Valve not included required for each outlet user supplied C Supply Hose user supplied D Injectors E To lube points F Pressure Switch G Vent Valve not included availab...

Страница 10: ...ed spacers if there is still a gap after adjusting the bracket System Wiring Fuses Fuse Kits are available from Graco The table identifies the correct fuse to use for the input voltage and the cor res...

Страница 11: ...e pump Power DIN DC 15 foot Pin and Related Wire Color FIG 6 Low Level Outputs See Low Level Output Option page 15 for functional description See Dimensions page 21 for ratings Pins FIG 7 Pin Pin Name...

Страница 12: ...and before cleaning checking or servicing the equipment FIG 8 NOTICE Do not attach unsupported equipment to auxiliary fit tings such as fill ports and pump element Attaching unsupported equipment to t...

Страница 13: ...nt and adjust as necessary to ensure desired lubrica tion dispense Load Pump with Grease To ensure optimal performance from the G3 pump Only use NLGI 000 2 greases appropriate for the application auto...

Страница 14: ...filled with lubricant The pump only requires priming the first time it is used or if it is allowed to run dry 1 Loosen pump element fitting FIG 11 NOTE When loosening the pump element fitting do not l...

Страница 15: ...l Output Option The low level signal is monitored across PINS 3 and 4 For PIN 3 and 4 locations and wir ing information see the Low Level Outputs page 11 NOTE A low level warning is triggered when the...

Страница 16: ...rds LCDs liquid crystal displays and other electronic components Recycle according to applicable regulations Do not dispose of electronic components with household or commercial waste Deliver remainin...

Страница 17: ...Reservoir is being pressurized during filling Ensure vent port is not plugged If problem persists contact Graco Customer Service or your local Graco distributor for assistance Unit not pumping during...

Страница 18: ...s 18 3A6319E Parts 43 36 6 44 30 31 16 10 22 40 42 24 5 27 26 25 41 29 1 3 21 20 23 32 4 2 42 45 8 Liter Model Reservoir for 12 Liter and Larger Models 20 21 12 10 See 8 Liter Model for all other part...

Страница 19: ...guide 15L 1 ROD guide 20L 1 21 SPRING B compression 8L 1 SPRING A compression 12L 2 SPRING A compression 15L 2 SPRING B compression 20L 2 22 19B457 SEAL grease 16 mm id 1 23 NUT 1 24 Plate follower 1...

Страница 20: ...on and Repair Kits Part Description Qty 16C807 VALVE pressure relief 500 3500 psi 3 44 MPa 34 4 bar 24 1 MPa 241 bar Set pressure 3000 psi 10 20 68 MPa 206 8 bar 10 Included in Kit 571028 1 563156 VAL...

Страница 21: ...dth Depth Inches cm Inches cm Inches cm 8L 22 34 56 74 8 94 22 70 10 37 26 34 12L 27 34 69 44 8 94 22 70 10 37 26 34 15L 30 99 78 71 8 94 22 70 10 37 26 34 20L 37 09 94 21 8 94 22 70 10 37 26 34 Model...

Страница 22: ...Switch Rating 200 VDC Maximum Switching Current 0 5 A Maximum Carry Current 1 2 A Maximum Fluid Grease NLGI 000 2 Pumps Up to 3 Pump Output 2 spacers per outlet 0 12 in 3 minute 2 cm3 minute 1 spacer...

Страница 23: ...California Proposition 65 3A6319E 23 California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov...

Страница 24: ...t disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN...

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