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Manual Conventions

310798D

Contents

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Locate hose heat control . . . . . . . . . . . . . . . . . . . 4

Electrical requirements . . . . . . . . . . . . . . . . . . . . 4

Connect electrical cord . . . . . . . . . . . . . . . . . . . . 4

Set transformer wire taps . . . . . . . . . . . . . . . . . . . 5

Connect fluid hose . . . . . . . . . . . . . . . . . . . . . . . . 6

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Fluid Temperature Sensor (FTS) . . . . . . . . . . . . 11

Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . 13

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Mounting Hole Pattern . . . . . . . . . . . . . . . . . . . . . . 15

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 16

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 16

Manual Conventions

Note

WARNING

WARNING: a potentially hazardous situation which, if
not avoided, could result in death or serious injury.

Warnings in the instructions usually include a symbol
indicating the hazard. Read the general Warnings
section for additional safety information.

Hazard Symbol

CAUTION

CAUTION: a potentially hazardous situation which, if
not avoided, may result in property damage or
destruction of equipment.

Additional helpful information.

Содержание 248921 310798D

Страница 1: ...0798D Instructions Parts 248921 Hose Heat Control Kit For monitoring and controlling fluid temperature in low voltage heated hose Not for use in explosive atmospheres Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 2 for Table of Contents TI5688b ...

Страница 2: ... Data 15 Mounting Hole Pattern 15 Graco Standard Warranty 16 Graco Information 16 Manual Conventions Note WARNING WARNING a potentially hazardous situation which if not avoided could result in death or serious injury Warnings in the instructions usually include a symbol indicating the hazard Read the general Warnings section for additional safety information Hazard Symbol CAUTION CAUTION a potenti...

Страница 3: ...t point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment EQUIPMENT MISUSE HAZARD Misus...

Страница 4: ...Full Load Peak Amps System Watts 230V 1 15 3500 3 Connect electrical cord Power cord is not supplied Use minimum 12 AWG 3 3 mm2 2 wire ground WARNING Installing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly Have a qualified electrician connect power and ground to power switch terminals see FIG 1 Be sure your install...

Страница 5: ...e See FIG 2 Verify that tap wire connections are correct 4 Set transformer wire taps WARNING Read warnings page 3 FIG 2 Transformer Wire Taps Length does not include unheated whip hose Hose Length ft m Tap Terminal Label ft 50 15 25 50 100 30 5 100 150 45 75 150 200 61 0 200 TI3469a 50 ft 100 ft 150 ft 200 ft ...

Страница 6: ...ting connectors on first length of heated hose See FIG 5 Be sure cables have slack when hose bends Wrap cable and electrical connections with electrical tape d See FIG 3 Install jumper 102 in elec trical connector EC at last length of heated hose e Carefully extend FTS probe P Do not bend or kink probe Insert in major vol ume resin side of heated hose f Connect hoses to FTS inlets Connect hose sen...

Страница 7: ...ors on first length of heated hose See FIG 5 Be sure cables have slack when hose bends Wrap cable and electrical connections with electrical tape d See FIG 4 Carefully extend FTS probe P Do not bend or kink probe Insert in ISO side of 50 ft 15 2 m heated hose e Connect 50 ft 15 2 m heated hose to FTS inlets Connect hose sensor cable SC to FTS cable f Connect whip hose as explained in hose manual 3...

Страница 8: ...meter M reads 45 A maximum See FIG 5 Fasten lock nut to secure at this setting d Set heat control to desired hose temper ature FIG 5 Heat Control Connections 7 54 34 0 TI5688a EC SC M CA Detail of Controller Panel TI5759a PROBLEM CAUSE SOLUTION No temperature display Inadequate power to temperature control Check that power supply meets requirements Loose power cable Check cable connections Bad mod...

Страница 9: ...crease if necessary Maximum amp setting is too low Check connections to current sensor Increase current page 8 Hose length tap set too low Check and set to hose length being used page 5 No voltage to transformer primary Replace phase controller 3 No output voltage Replace solid state relay 2 Low hose heat Temperature setpoint too low Check Increase if necessary Flow too high Decrease pressure Hose...

Страница 10: ...Troubleshooting 10 310798D ...

Страница 11: ... test replace FTS 5 Disconnect electrical connectors EC 6 Disconnect FTS from mix manifold and fluid hoses 7 Remove FTS probe P from hose Installation See instructions on pages 6 and 7 1 Turn power OFF Disconnect power supply WARNING Read warnings page 3 Pins Result 1 to 2 approximately 10 ohms 1 to 3 infinity 3 to FTS groundscrew 0 ohms 1 to FTS component A fitting ISO infinity FIG 6 Fluid Temper...

Страница 12: ...ied electrician If work is not performed properly it may cause electric shock or other serious injury 4 See Electrical Schematic page 13 Measure volt age at two bottom terminals of 20 A circuit breaker 9 Measurement should be line voltage If not check that lamp is illuminated red Continue toward disconnect switch until loose connection is found If all voltages are good and transformer secondary te...

Страница 13: ...Electrical Schematic 310798D 13 Electrical Schematic ...

Страница 14: ...164 CONTROLLER proportional 240 V 25 A 1 4 15F165 POTENTIOMETER 1 5 15F166 METER 0 50 A 1 7 15B351 TRANSFORMER 1 9 117711 BREAKER dual 20 A 1 10 117503 BREAKER single 50 A 1 11 514556 FUSEHOLDER 10 A 1 14 15F167 FUSE 250 V 1 8 A 1 16 15F168 DISCONNECT electrical 25 A 1 17 117682 STRAIN RELIEF power cord 1 18 117666 TERMINAL ground 1 19 115845 STRAIN RELIEF cables 1 20 15F161 CONNECTOR electrical 1...

Страница 15: ...nical Data Mounting Hole Pattern Input Power Requirements 230 Vac 1 phase 50 60 Hz 15 A Output Power 10 70 Vac 50 A Weight 75 lb 34 kg 1 2 in 13 mm diameter holes 3 4 in 19 mm 16 in 406 mm 12 in 305 mm 14 5 in 368 mm 10 5 in 267 mm ...

Страница 16: ... repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set fort...

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