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13

308995

Air Motor Service

Director Valve Service

Disassembly

NOTE:

 Motor Repair Kit 241884 is available. Also,

director valve assembly 241357 is available by itself.
For the best results, use all the new parts in the kit.

1.

Fig. 5. Remove screws (24) holding valve
housing (4) to motor cylinder (1). Be careful not to
drop air cup (6) as you remove valve housing.  Air
cup can be damaged. Inspect air cup surface for
scratches. Also inspect back side of air cup for
wear. If damaged, replace.

NOTE: 

The surface of the air cup can be repaired

by rubbing it with 300 to 600 grit sandpaper on a
flat surface.

2.

Remove screws (28) holding valve plate (7) to
motor cylinder. Be very careful not to drop or
damage valve plate. Inspect valve plate surface for
scratches. If damaged, replace.

3.

Remove plate seal (12) from face of motor cylinder.

4.

Remove foam (63) from valve housing and inspect
vent holes for obstruction.  DO NOT ENLARGE
VENT HOLES, as this will adversely affect the
motor operation.

5.

Clean and inspect all parts. Replace any that are
worn or damaged.

Reassembly

1.

Fig. 5. Install plate seal (12) and valve plate (7) on
motor cylinder (1). Be sure surface of valve plate
facing out is free of scratches or damage. Install
screws (28), and torque them oppositely and
evenly from 4 to 6 in-lb (0.5 to 0.7 N

S

m).

NOTE: 

Before reinstalling the valve housing (4),

be sure spool (5) is fully shifted to one side and
foam pieces (63) are in place.

2.

Grease o-ring grooves in valve housing, then
install large o-ring (20) and two small o-rings (30).
Grease holds o-rings in place during assembly.

3.

Grease air cup (6) and valve plate. Orient air cup
as shown. Place air cup on valve plate so its
position corresponds to position of spool.

4.

Place valve housing on motor cylinder. Spool must
engage air cup, or valve housing assembly will not
fit correctly. If necessary, move air cup to engage
spool.

5.

Install screws (24), and torque oppositely and
evenly from 14 to 17 in-lb (1.6 to 1.9 N

S

m). Be

sure o-rings (20, 30) do not slip out of grooves on
valve housing.

Содержание 241504

Страница 1: ...SO 9001 DOUBLE ACTING Falcon and Falcon II Air Motors Part No 241504 Series C Falcon Air Motor 150 psi 1 0 MPa 10 bar Maximum Air Input Pressure Part No 241505 Series C Falcon II Air Motor 150 psi 1 0...

Страница 2: ...Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury D This equipment is for professional use only D Read all instruction manuals tags and labels before oper...

Страница 3: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Страница 4: ...onents and accessories before using this equipment NOTE Reference numbers and letters used in the text refer to the callouts in the figures and the parts drawing Air Motor Description This air motor i...

Страница 5: ...38909 Grounding Clamp and Wire 1 Pump air supply and fluid hoses Use only electri cally conductive hoses with a maximum of 500 feet 150 m combined hose length to ensure ground ing continuity Check the...

Страница 6: ...allation of carriage spool u cups 31 Inspect and replace See page 13 Air motor not shifting properly erratic opera tion stalling Worn or damaged actuator valve pin o rings 22 top or bottom Inspect and...

Страница 7: ...relieve fluid pressure If you suspect that the spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard re...

Страница 8: ...necessary to remove o ring 23 from pilot plug cavity you must first remove top cap See Cylinder Base and Piston Service 4 Repeat for bottom cylinder cap 3 Reassembly 1 Fig 3 If o ring 23 was removed i...

Страница 9: ...2 Repeat for bottom cylinder cap 3 2 Install trip plate 49 into bottom of motor cylinder 1 3 Install bottom cylinder cap on cylinder Be sure that large o ring 21 does not roll out of groove Install t...

Страница 10: ...to 60 to 80 in lb 6 8 to 9 0 NSm Torque to 14 to 17 in lb 1 6 to 1 9 NSm 5 Grease inner wall Long end of pin must point toward inside of motor 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 23 1 53 53 Fig 3 3 5 3 4 3...

Страница 11: ...all on top cylinder cap 2 Repeat for bottom cylinder cap 3 2 Install bottom cylinder cap on cylinder Be sure that large o ring 21 does not roll out of groove Install two M4 screws 24 in square section...

Страница 12: ...Grease inner wall Long end of pin must point toward inside of motor Fig 4 3 Lips face up toward cylinder cap 3 6 10 14 15 22 11 34 1 21 2 24 34 24 23 11 22 15 14 10 17 21 16 30 13 32 35 1 1 1 1 1 1 1...

Страница 13: ...NLARGE VENT HOLES as this will adversely affect the motor operation 5 Clean and inspect all parts Replace any that are worn or damaged Reassembly 1 Fig 5 Install plate seal 12 and valve plate 7 on mot...

Страница 14: ...sing 4 1 2 3 4 Lubricate with grease Torque to 14 to 17 in lb 1 6 to 1 9 NSm 5 1 2 2 2 2 Grease inside diameter 3 3 4 4 2 2 5 Fig 5 2 2 6 6 Lips point toward center of spool 6 4 5 8 9 20 31 lips down...

Страница 15: ...15 308995 Notes...

Страница 16: ...57 1 11 22 22 30 26 23 34 21 36 38Y 9 20 28 7 12 6 30 30 8 33 31 5 31 9 8 33 24 4 51 13 32 21 16 30 50 29 48 47 10 15 14 17 18 3 53 24 34 35 53 10 45 41 14 15 2 24 25 49 49 Repair parts are available...

Страница 17: ...ex hd M4 x 0 7 14 mm 0 55 in long 12 25 112112 SCREW set socket hd M5 x 0 8 5 mm 0 20 in long 4 Repair parts are available in Repair Kit 241833 Repair parts are available in Repair Kit 241884 26 19472...

Страница 18: ...1 2 22 22 30 26 23 34 21 21 36 38Y 9 20 28 7 12 6 30 30 8 33 31 5 31 9 8 33 24 4 16 30 50 29 48 47 10 15 14 17 18 3 53 24 34 See Detail A Detail A 26 23 30 22 11 22 24 35 25 Repair parts are available...

Страница 19: ...EW cap hex hd M4 x 0 7 14 mm 0 55 in long 12 25 112112 SCREW set socket hd M5 x 0 8 5 mm 0 20 in long 4 Repair parts are available in Repair Kit 241834 Repair parts are available in Repair Kit 241884...

Страница 20: ...Falcon ll Air Motor 241505 Series B Ref Part No No Description Qty 1 112107 PACKING o ring 4 2 112104 PACKING o ring 2 3 188582 GASKET plug 2 4 112106 PACKING o ring 2 5 156454 PACKING o ring 4 Ref Pa...

Страница 21: ...21 308995 Notes...

Страница 22: ...nd power level at 70 psi air and 20 cpm 71 31 dB A Sound power levels measured per ISO Standard 9614 2 Falcon ll Technical Data Maximum air inlet pressure 150 psi 1 0 MPa 10 bar Stroke length 2 25 in...

Страница 23: ...23 308995 Dimensions Mounting Hole Layout 1 4 in 35 6 mm 1 4 in 35 6 mm 6 09 in 154 8 mm 8 23 in 209 mm 3 50 2X 280 9138B...

Страница 24: ...s set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidenta...

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