HSD SM 137 D Assembly Instructions Manual Download

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Translation of the original instructions

ENGLISH

Serial number

SM 137 D

Synchronous motor with built-in drive

Assembly instructions

Edition.Revision 2.1
H5834D0189

Summary of Contents for SM 137 D

Page 1: ...Translation of the original instructions ENGLISH Serial number SM 137 D Synchronous motor with built in drive Assembly instructions Edition Revision 2 1 H5834D0189 ...

Page 2: ......

Page 3: ...ins information protected by copyright It must not be photocopied or reproduced in any form either fully or in part without the prior written consent of the manufacturer Code Issue Code of previous issue H5834D0189 2 H5834D0154 Revision Description of updates 0 07 2017 New document 1 10 2019 Revision of paragraph 5 6 1 5 6 2 5 6 3 5 8 5 8 2 5 8 3 5 8 4 appendix C Addition of paragraph 5 9 1 ...

Page 4: ...Information about the publication 4 HSD S p A H5834D0189 fm291119 ...

Page 5: ...rmation 2 1 Safety regulations 17 2 2 Safety warnings for maintenance 17 2 3 Risks associated with the use of the product 18 2 3 1 Prohibitions and risks associated with improper handling and or use 18 2 4 Residual risks 18 2 5 Signs fixed to the product 19 Descriptions 3 Main parts 3 1 SM 137 D General description and applications 23 3 2 SM 137 D General overview and main parts 24 3 3 Identificat...

Page 6: ...7 Regenerative effect on DC BUS dynamo effect 34 5 8 Configuration of the dip switch 35 5 8 1 Configuration following a replacement 35 5 8 2 E NETx configuration 36 Setting the E NETx address 37 5 8 3 CANopen configuration 38 CANopen node address setting 39 Standard or compatible operating mode 40 Additional functions 41 Transmission speed setting bit rate 42 High node address bit settings 43 Rese...

Page 7: ...teristics A 1 General data 55 SM 137 D torque curve 58 SM 137 D mechanical power curve 58 S1 continuous service 59 B Disposal C Spare parts Compatibility for replacements 64 Dip switch configuration for replacements 64 D Assistance service D 1 Customer service 65 Analytical index 67 ...

Page 8: ...Table of contents 8 HSD S p A H5834D0189TOC fm291119 ...

Page 9: ...Preliminaries ...

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Page 11: ...machinery or partly completed machinery It provides the necessary information for proper installation and maintenance of the unit in order to maintain it efficient and safe over time The manual forms an integral part of the product and as such must accompany it at all times otherwise the product will be lacking one of its primary safety requisites The manual must be well taken care of distributed ...

Page 12: ...st always be readily available for consultation The following is a list of the documents supplied with the product unless otherwise agreed with the customer Assembly instructions this manual It contains warnings and instructions for the transport installation use maintenance and disposal of the product To read it Adobe Reader www adobe com is required Test report Contains the testing results perfo...

Page 13: ...PPLICATE LE PARTI PERTINENTI DELLE SEGUENTI NORME ARMONIZZATE EN 60034 1 2010 AC 2010 EN 61800 3 2004 A1 2012 È CONFORME ALLA PERTINENTE NORMATIVA DI ARMONIZZAZIONE DELL UNIONE x 2014 30 UE DEL PARLAMENTO EUROPEO E DEL CONSIGLIO del 26 febbraio 2014 concernente l armonizzazione delle legislazioni degli Stati membri relative alla compatibilità elettromagnetica AND THAT THE RELEVANT PARTS OF THE FOL...

Page 14: ...er 3 3 Identification of the manufacturer and the product shows the position of the product serial number and the plate that identifies the product and manufacturer 1 5 Orders and requests for information When requesting additional copies of the documentation supplied with the product or further information on the documentation services assistance or machine parts please send the request specifyin...

Page 15: ...ithout the prior written consent of HSD S p A Under no circumstances will HSD S p A or its suppliers be held liable for damages including and without limit due to physical damage damages due to loss of earnings interruption in production loss of data or any other economic losses deriving from the use of HSD products including in the case where HSD S p A has been informed beforehand of the possibil...

Page 16: ...1 Preliminary information 16 HSD S p A h0101k00a fm291119 ...

Page 17: ...y other operation on the product Always comply strictly with the warning danger and caution indications provided in the manual and with the safety signs affixed directly to the product Never work in the dark use all the available lights and make sure that they are efficient Pay all due attention to what you are doing and take the necessary precautions before doing anything Be careful during the el...

Page 18: ...ient and in perfect condition Warning and danger signs and symbols must be clearly legible and must never be removed When performing troubleshooting operation on the product take all the necessary precautions described in the Instruction Manual to prevent damage or injury Remember to tighten all screws nuts and ring nuts of each mechanical component that has been adjusted or set up Before running ...

Page 19: ...ns must be clearly legible Damaged signs should be replaced request new ones from the manufacturer Make sure the information plates are clearly legible If this is not the case replace them with new ones in the same positions DANGER HOT SURFACES High temperature component risk of burning Wear suitable protective clothing USER MANUAL It is compulsory to read the whole user manual before performing a...

Page 20: ...2 Safety information 20 HSD S p A h0115k00a fm291119 ...

Page 21: ...Descriptions ...

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Page 23: ... controlled machines such as milling machines cutting machines point to point boring machines etc and it is designed to perform operations on various materials for example wooden materials metals marble glass etc It is designed to be incorporated in a machine or in partly completed machinery and cannot function independently or outside its range of characteristics The servo motor is made up of a B...

Page 24: ...ft transmits motion to the device C Connector electrical connection of the electronic drive D Clamping flange the clamping flange has holes for installing the equipment on the device or machine see paragraph 5 4 Mechanical connections E Electronic drive electronic device that manages motor rotation F Dip switches for setting the configuration G Reducer gear based transmission system that increases...

Page 25: ...he plate fixed to the motor body The plate contains the information listed below A manufacturer s logo and address product name B rated power supply voltage C logic supply voltage D nominal speed E nominal torque F danger sign hot surfaces G sign obligation to read instructions H EC mark I serial number L product code and revision number GDT M firmware code and revision number GDT 3 4 Safety and i...

Page 26: ...3 Main parts 26 HSD S p A h0102k00a fm291119 ...

Page 27: ...echnicians only All the lifting and handling operations of the product and its parts must be performed with extreme care avoiding impacts that could compromise its operation or damage any coated parts 4 2 Overall dimensions and weight of the packed product Each single product may be lifted and transported manually The linear dimensions of the packed product are indicated on the documents accompany...

Page 28: ...packing Verify the integrity of the packing before opening Open the box and remove the product manually holding it by the motor or body Do not lift the product by its wires All the packaging scrap is to be disposed of according to the material and in compliance with current regulations in the country of use 4 5 Storage If the product is to be placed in storage it must be stored with its original p...

Page 29: ...wer rating The connection to the mains electricity supply must be carried out by a qualified electrician The customer is responsible for the electricity supply to the product as far as the connectors The user must use a supply connector with a connection to an efficient equipotential protection circuit The earthing system must comply with current standards in the country of installation and must b...

Page 30: ...not more than 10mm Alternatively use two M5 galvanised screws minimum strength class 8 8 Choose a screw length that ensures they are inserted in the flange by at least 20mm but not more than 22mm and are screwed in by at least 8mm To ensure the necessary electrical conductivity use galvanised screws only Tightening torque of the screws M6 screws 9 Nm M5 screws 6 Nm Overall dimensions More informat...

Page 31: ...pplies provided by two different units a logic supply of a suitable power level protected by a fuse with a nominal value no higher than 4A a power supply protected by a delayed fuse with a nominal value no higher than 10A For more information about the technical product data refer to appendix A Technical characteristics When running the device the first power that must be supplied is the logical p...

Page 32: ...o its socket carefully pushing it in all the way after checking that the two connectors are perfectly coupled use one hand to hold the inserted connector still while you tighten the fixing screws with your other hand Electric connector The motor is put in safety mode during switch on and switch off and if there is a communication failure with the PLC Safety status means that the shaft is not movin...

Page 33: ...ocol issued by HSD S p A 5 6 2 CANopen With regards the use of the module the CiA DS 301 and DSP 402 specifications the instructions for interrogating the module to discover the firmware version installed refer to the SM137D CANopen User Manual Synchronous motor with built in drive for the CANopen Communication Protocol distributed by HSD S p A Protocol type E NETx Transmission speed 3 Mbit sec Ma...

Page 34: ... the motor shaft may be moved externally This will generate energy in the motor If the motor is used in this way remind that a reducer will multiply the motor shaft speed The same effect is reached during the motor braking phases The generated energy depends on inertia mass on the slow shaft the number of motors in braking phases on the same line the cables length etc The motor shaft max tolerable...

Page 35: ...sure the plastic window protecting the dip switches is closed properly with the two screws tightened Don t over tighten the screws as you may damage the protective plastic window 5 8 1 Configuration following a replacement If you need to replace a servo motor of a version no longer produced version SM137D can be made compatible with the previous version by configuring dip switch DSW2 in the approp...

Page 36: ... end the line correctly Dip switch DSW2 The five addressing switches A0 A4 are used to set the address on the servo motor Fieldbus To set the servo motor address enable the switches in such a way that the binary number corresponds to the required address Bear in mind that the least important address bit is A0 and the most important is A4 Switches 6 and 7 must be set to OFF Switches 8 9 and 10 are ...

Page 37: ... between 0 and 31 are allowed The table below is given as an example with some address settings Examples Two devices on the same Fieldbus line cannot have the same address DSW2 Switch 1 2 3 4 5 6 7 8 9 10 Address A0 A1 A2 A3 A4 ADDRESS DIP SWITCH SETTING from 5 to 1 DSW2 Decimal Binary A4 A3 A2 A1 A0 01 00001 OFF OFF OFF OFF ON 05 00101 OFF OFF ON OFF ON 10 01010 OFF ON OFF ON OFF 21 10101 ON OFF ...

Page 38: ...Switches 7 and 8 are used to terminate the line which are necessary to avoid signal flip phenomena on the line If switches 7 and 8 are set differently for example 7 ON and 8 OFF the module may not work correctly Dip switch DSW2 Using dip switch DSW2 it is possible to Set the node address Select standard or SM137C compatible operating mode Select one of the following additional functions Bit rate v...

Page 39: ...ode address higher than 31 bits A5 and A6 please refer to paragraph High node address bit settings on page 43 The table below is given as an example with some address settings Examples Two devices on the same Fieldbus line cannot have the same address DSW2 Switch 1 2 3 4 5 6 7 8 9 10 Address A0 A1 A2 A3 A4 ADDRESS DIP SWITCH SETTING from 5 to 1 DSW2 Decimal Binary A4 A3 A2 A1 A0 01 00001 OFF OFF O...

Page 40: ...ent Firmware version GDT 8 or higher is required for proper operation in SM137D standard mode Please consult the product rating plate to find the firmware code and its revision index GDT See paragraph 3 3 Identification of the manufacturer and the product Full operation in standard mode is guaranteed with version GDT 8 and above If the firmware has a revision index GDT lower than 8 the module may ...

Page 41: ...ntinues to operate as normal Activation of the additional functions is indicated by the green led DL3 lighting up for 2 seconds then switching off for 2 seconds In that case once the additional function has been carried out the servo motor will update the corresponding parameters in EEPROM after which it will signal the bit rate value set by making the green led flash accordingly for an indefinite...

Page 42: ...it rate value has been successfully saved to the flash memory it will start to flash periodically with a number of blinks based on the bit rate that has been selected If the dip switch configuration is not one of those envisaged the bit rate value will remain as before If there are flash storage problems the green LED will begin a 4 second flashing sequence 2 seconds ON and 2 seconds OFF At the en...

Page 43: ...aragraph Transmission speed setting bit rate on page 42 indicating storage of the two high bits At the end of the procedure the servo motor must be turned off and the dip switch configuration restored Resetting the default parameters To restore all the factory settings including the bit rate value and the two high bits in the address with the power supply to the servo motor cut set switches 1 5 an...

Page 44: ... a way that the binary number corresponds to the required address Bear in mind that the least important address bit is A0 and the most important is A4 Switch 6 is used to set the communication speed which in the case of the RS 485 protocol can be set at 38400 bit s ON or 9600 bit s OFF Switches 7 8 9 and 10 are used to select the servo motor operating mode and its compatibility with previous versi...

Page 45: ...s between 0 and 31 are allowed The table below is given as an example with some address settings Examples Two devices on the same Fieldbus line cannot have the same address DSW2 Switch 1 2 3 4 5 6 7 8 9 10 Address A0 A1 A2 A3 A4 ADDRESS DIP SWITCH SETTING from 5 to 1 DSW2 Decimal Binary A4 A3 A2 A1 A0 01 00001 OFF OFF OFF OFF ON 05 00101 OFF OFF ON OFF ON 10 01010 OFF ON OFF ON OFF 21 10101 ON OFF...

Page 46: ...lt in drive for the CANopen Communication Protocol distributed by HSD S p A It is also used to errors detected on start up On the other hand if an additional function has been selected switch 6 On the green led indicates the bit rate value that is currently set see paragraph Transmission speed setting bit rate on page 42 It is also used to signal an error by means of a rapid flashing light LED ACT...

Page 47: ...istribution of the lubricant in the races of the bearings The running in cycle also includes a detailed check of all the control and signalling devices through the simulation of various machining cycles on the test bench The customer must not launch any additional running in procedure 5 12 Environmental conditions The manufacturer has inspected and tested its products under standard environmental ...

Page 48: ...5 Installation and commissioning 48 HSD S p A h0104k01a fm291119 ...

Page 49: ...Maintenance ...

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Page 51: ...nce It is strictly forbidden to open the product 6 1 General cleaning A periodic cleaning of the product contributes to maintaining it efficient over time Use a vacuum cleaner to remove any wood chips and if necessary use a compressor to remove fine dust making sure you stand at a sufficient distance To prevent the floor from becoming slippery waste chips must be removed using a vacuum cleaner or ...

Page 52: ...6 Maintenance 52 HSD S p A h0107k00a fm291119 ...

Page 53: ...Appendices ...

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Page 55: ...nt temperature of 25 C Power supply voltage Power V DC Safety supply source 10 SELV or PELV VDC 24 Max power absorbed by the power W 430 Power absorbed by the power S1 4000 rpm Refer to the chart in S1 continuous service 135 Power absorbed by the power S1 0 rpm 30 Number of poles no 8 Rated torque Nm 0 25 Rated current A 5 8 Maximum current SM137D mode A 15 55 Maximum current mode compatible with ...

Page 56: ...ping flange CHARACTERISTICS OF THE REDUCERS 1 6 25 1 8 1 25 Number of stages 1 1 2 Reducer play MAX Arcmin 30 30 50 Axial load MAX N Maximum axial load with reference to 4000 R rpm with 10000 hour duration 250 250 250 Radial load MAX at 15mm from the stop N Maximum radial load with reference to 4000 R rpm with 10000 hour duration 250 250 250 Radial load MAX at 2 5mm from the stop N 500 500 500 For...

Page 57: ...mperature C F 25 to 55 13 to 131 Transport temperature C F 25 to 70 13 to 158 Relative workplace humidity non condensed 5 to 40 C 41 to 104 F 5 85 Relative storage humidity non condensed 25 to 55 C 13 to 131 F 5 95 Relative transport humidity non condensed 40 C 104 F 95 Maximum workplace altitude unless otherwise agreed m A S L 2000 6500ft Storage maximum workplace altitude EMC immunity area CEI E...

Page 58: ... 58 HSD S p A h0124k00a fm291119 SM 137 D torque curve SM 137 D mechanical power curve speed rpm S1 torque curve ambient temperature 25 C useful torque Nm speed rpm useful torque Nm Mechanical power curve ambient temperature 25 C ...

Page 59: ...A Technical characteristics HSD S p A h0124k00a fm291119 59 S1 continuous service S1 CONTINUOUS SERVICE Key P Loading Pv Electric leakage Temperature max Maximum temperature reached t Time ...

Page 60: ...A Technical characteristics 60 HSD S p A h0124k00a fm291119 ...

Page 61: ... into mechanical and electrical components The different materials such as electric motors copper windings metal components plastic materials etc must be sorted and separated then disposed of in accordance with the laws applicable in the country of installation Only carry out the operations described in this manual Follow the instructions scrupulously and in the case of doubt contact the Manufactu...

Page 62: ...B Disposal 62 HSD S p A h0109k00a fm291119 ...

Page 63: ... range without advance notice Parts Ref Manufacturer code Description 1 H0102D0137D0 SMART MOTOR SM137D Shaft 10mm flat M5 ratio 6 25 1 H0102D0137D1 SMART MOTOR SM137D Shaft 10mm flat M5 ratio 8 1 H0102D0137D2 SMART MOTOR SM137D Shaft 10mm flat M5 ratio 25 2 H0102D0137D3 SMART MOTOR SM137D Shaft 10mm key M4 ratio 6 25 2 H0102D0137D4 SMART MOTOR SM137D Shaft 10mm key M4 ratio 8 2 H0102D0137D5 SMART...

Page 64: ...02D137CB H0102D137C5 H0102D137C8 H0102D0137D6 H0102D137CC H0102D137CK Cannot be replaced with the new version H0102D137CL SM137D dip switch E NETx CANopen For this configuration the bit rate value is the default which is 500 Kbit s If this value is not in line with that of the NC perform the Transmission speed setting bit rate procedure described in paragraph 5 8 3 CANopen configuration RS 485 com...

Page 65: ...factured gained through special training in our factory who are able to service machines on site The list of the manufacturer s Customer Service Authorised Centres can be seen below HSD S p A HSD Deutschland GmbH registered office Via della Meccanica 16 61122 PESARO ITALY Loc Chiusa di Ginestreto factory headquarters Via Pesaro 10A 61012 Gradara PU ITALY Tel 39 0541 979 001 Fax 39 0541 979 050 Ser...

Page 66: ...da USA Tel 1 954 587 1991 Fax 1 954 587 8338 E mail sales hsdusa com Web www hsdusa com 1311 Jinhu road Pudong 200131 Shanghai China Tel 86 21 5161 9991 Fax 86 21 5866 1237 E mail sales hsd china cn Web www hsd china cn 414 Tawontakra 2 76 Dongsan ro Danwon gu Ansan si 15434 South Korea Tel 82 31 380 8161 Fax 82 303 3443 8161 E mail sales hsdkorea kr Web www hsdkorea kr ...

Page 67: ...es fieldbus interfaces 33 57 CANopen 33 E NETx 33 RS 485 34 firmware revision see firmware revision number firmware revision number 25 fixing 30 51 G GDT see firmware revision number GDT see product revision number general cleaning 51 general overview of the servo motor 24 general post installation checks 47 general product description SM 137 23 H hot surfaces danger signs 25 I identification of t...

Page 68: ...e product 12 EC declaration of conformity 13 identification of the product and manufacturer 14 orders and requests for information 14 risks associated with the use of the product 18 scope of the manual 11 signs fixed to the product 19 symbols used in the manual 12 warranty 15 product applications 23 product code 25 product revision product revision number product revision number 25 R Rated torque ...

Page 69: ...orking parameters 55 57 servo motor s electronic drive 24 setting the E NETx address 37 setting the RS 485 address 45 shipping see transport signs safety information 19 SM 137 see also servo motor main description and applications 23 smart motor spare parts 63 standard to use the electric connectors 32 storage 28 storage temperature 57 T technical data see technical characteristics technical featu...

Page 70: ...Analytical index 70 HSD S p A H5834D0189IX fm291119 ...

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