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8

must be within 12 inches of the bottom of the confined space.  In a
typical construction, the clearance between the door and door frame
is usually  adequate to satisfy this ventilation requirement.

F

URNACE

 S

USPENSION

If suspending the furnace from rafters or joists, use 3/8" threaded
rod and 2”x2”x1/8” angle iron as shown below.  The length of rod
will depend on the application and the clearances necessary.

TILT  OUTWARD  TO ALLOW  FOR

DOOR AND  CIRCULATOR  BLOWER

REMOVAL

3/8"  DIAMETER

 THREADED  ROD

(6  PLACES)

PROVIDE  8"  MINMUM  CLEARANCE  BETWEEN

CENTER  ROD  AND  FURNACE  CABINET

TO  ALLOW  FOR  CIRCULATOR  BLOWER REMOVAL 

ASSURE FURNACE IS LEVEL FROM

END TO END AND HAS A SLIGHT

FORWARD TILT WITH THE FRONT

OF THE FURNACE 0"-3/4" 

BELOW THE BACK OF THE FURNACE

POSITION AS  CLOSE  AS POSSIBLE

TO  BLOWER  DECK  TO  ALLOW  FOR 

CIRCULATOR  BLOWER  REMVOAL

2"

X

2"

X

1/8"

 

ANGLE  IRON

(3  PLACES)

HOLD  DOWN

 NUTS

SUPPORT

NUTS

Suspended Furnace

E

XISTING

 F

URNACE

 R

EMOVAL

NOTE: 

When an existing furnace is removed from a venting system

serving other appliances,

 

the venting system may be too large to

properly vent the remaining attached appliances.

The following vent testing procedure is reproduced from the

 American

National Standard/National Standard of Canada for Gas-Fired Cen-
tral Furnaces ANSI Z21.47b-2002, CSA-2.3b-2002 Section 1.23.1.

The following steps shall be followed with each appliance connected to the

venting system placed in operation, while any other appliances con-
nected to the venting system are not in operation:

a. Seal any unused openings in the venting system;

b. Inspect the venting system for proper size and horizontal pitch, as

required by the National Fuel Gas Code, ANSI Z223.1 or the CSA
B149 Installation Codes and these instructions. Determine that there
is no blockage or restriction, leakage, corrosion and other deficien-
cies which could cause an unsafe condition;

c. In so far as practical, close all building doors and windows and all

doors between the space in which the appliance(s) connected to the
venting system are located and other spaces of the building. Turn on
clothes dryers and any appliance not connected to the venting sys-
tem. Turn on any exhaust fans, such as range hoods and bathroom
exhausts, so they shall operate at maximum speed. Do not operate a
summer exhaust fan. Close fireplace dampers;

d. Follow the lighting instructions. Place the appliance being inspected

in operation. Adjust thermostat so appliance shall operate continu-
ously;

e. Test for draft hood equipped spillage at the draft hood relief opening

after 5 minutes of main burner operation. Use the flame of a match
or candle;

f.

After it has been determined that each appliance connected to the
venting system properly vents when tested as outlined above, re-
turn doors, windows, exhaust fans, fireplace dampers and any other
gas burning appliance to their previous conditions of use;

halogen type refrigerants
cleaning solutions (such as perchloroethylene)
printing inks
paint removers
varnishes
hydrochloric acid
cements and glues
antistatic fabric softeners for clothes dryers
and masonry acid washing materials

Seal off a 

non-direct vent

 furnace if it is installed near an

area frequently contaminated by any of the above
substances.  This protects the 

non-direct vent

 furnace

from airborne contaminants.  To ensure that the
enclosed 

non-direct

 

vent

 furnace has an adequate supply

of combustion air, vent from a nearby uncontaminated
room or from outdoors.  Refer to the 

Section V,

Combustion and Ventilation Air Requirements

 for details.

If the furnace is used in connection with a cooling unit,
install the furnace upstream or in parallel with the cooling
unit.  Premature heat exchanger failure will result if the
cooling unit is placed ahead of the furnace.

If the furnace is installed in a residential garage, position
the furnace so that the burners and ignition source are
located not less than 18 inches (457 mm) above the floor.
Protect the furnace from physical damage by vehicles.

If the furnace is installed horizontally, the furnace access
doors must be vertical so that the burners fire horizontally
into the heat exchanger.  Do not install the unit with the
access doors on the “up/top” or “down/bottom” side of
the furnace.

C

LEARANCES

 

AND

 A

CCESSIBILITY

Installations must adhere to the clearances to combustible mate-
rials to which this furnace has been design certified.  The mini-
mum clearance information for this furnace is provided on the unit’s
clearance label.  These clearances must be permanently main-
tained.  Clearances must also accommodate an installation’s gas,
electrical, and drain trap and drain line connections.  If the alternate
combustion air intake or vent/flue connections are used additional
clearance must be provided to accommodate these connections.
Refer to 

Section IX, Vent Flue Pipe and Combustion Air Pipe

 for

details.  

NOTE:

  In addition to the required clearances to combus-

tible materials, a minimum of 24 inches service clearance must be
available in front of the unit.

T O P

B O T T O M

S ID E

S ID E

S ID E

T O P

B O T TO M

U p flo w

C o u nte rflo w

H o riz on ta l

A furnace installed in a confined space (i.e., a closet or utility room)
must have two ventilation openings with a total minimum free area
of 0.25 square inches per 1,000 BTU/hr of furnace input rating.
Refer to the Product Data Book applicable to your model* for mini-
mum clearances to combustible surfaces.  One of the ventilation
openings must be within 12 inches of the top; the other opening

*NOTE:  Please contact your distributor or our website for the applicable

product data book referred to in this manual.

Содержание GMS95

Страница 1: ...f in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer...

Страница 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Страница 3: ...afety Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DI...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...lectrical Connection Inlets Alternate 19 Coil Front Cover Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrate...

Страница 6: ...are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary...

Страница 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Страница 8: ...g system properly vents when tested as outlined above re turn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use halogen type refriger...

Страница 9: ...input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a par...

Страница 10: ...nsion of rectangular air ducts shall not be less than 3 inches ing shall have a minimum free area of 1 square inch per 1 000 BTU per hour of the total input rating of all gas utilization equipment in...

Страница 11: ...tallation Positions figure for appropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL AP...

Страница 12: ...ane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an or...

Страница 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...ue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as t...

Страница 16: ...ould be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fitting...

Страница 17: ...s in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intake pip...

Страница 18: ...es If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should be used to reach the header rather than two 90 elbows VENT INTAKE TERMINATION...

Страница 19: ...t installations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B...

Страница 20: ...flow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the f...

Страница 21: ...is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color coded for identification purposes Refer to the wiring diagram for wire rout...

Страница 22: ...at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controlling these access...

Страница 23: ...field convertible for use with propane gas by replacing the regulator spring with a propane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply p...

Страница 24: ...rotect against external corrosion when in contact with masonry plaster or insulation or subjected to repeated wetting by liquids such as water except rain water detergents or sewage MANUAL SHUT OFF VA...

Страница 25: ...nace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of t...

Страница 26: ...the dampers or other means used to control the flow of air must be adequate to prevent chilled air from entering the furnace and if manually operated must be equipped with means to prevent operation...

Страница 27: ...nace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minute...

Страница 28: ...soap suds check for leaks at hose connection Bubbles forming indicate a leak SHUTOFF GASAND FIXALLLEAKS IMMEDIATELY BEFORE PROCEEDING TO NEXT STEP 6 Measure furnace gas supply pressure Supply pressure...

Страница 29: ...uals the installation s gas heating value multiplied with a conversion factor hours to seconds divided by the number of seconds per cubic foot The measured input must not be greater than the input ind...

Страница 30: ...sensed Circulator blower is energized on heat speed following a fixed thirty second blower on delay Electronic air cleaner terminals are energized with circulator blower Furnace runs integrated contro...

Страница 31: ...DISCHARGE ESD PRECAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furna...

Страница 32: ...e filter s by reversing the procedure for removal 4 Turn ON electrical power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visu...

Страница 33: ...he blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter by reversing procedure X X X X XXI BEFO XI BEFO XI BEFO...

Страница 34: ...34...

Страница 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Страница 36: ...e sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burne...

Страница 37: ...OSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH WARNING DISCONNECT POWERBEFORE SERVICING WIRING TOUNITMUST BE PROPERLYPOLARIZED AND GROUNDED B...

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