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11

Furnace

Water
Heater

Opening

Chimney or Gas Vent

NOTE: The single opening must have
a free area of not less than one 
square inch per 3000 BTU of  
the total input rating of all equip-
ment in the enclosure, but not less than 
the sum of the areas of all vent
connectors in the confined space.

Alternate
Opening
Location

Equipment Located in Confined Spaces; All Air from Outdoors -

Single Air Opening.  See 5.3.3-b.

5. When directly communicating with the outdoors, the single open-

ing shall have a minimum free area of 1 square inch per 3,000
BTU per hour of total input rating of all equipment in the enclo-
sure.

5.3.4 Specially Engineered Installations:

The requirements of 5.3.3 shall not necessarily govern when special
engineering, approved by the authority having jurisdiction, provides an
adequate supply of air for combustion, ventilation, and dilution of flue
gases.

5.3.5 Louvers and Grilles:

In calculating free area in 5.3.3, consideration shall be given to the block-
ing effect of louvers, grilles or screens protecting openings. Screens used
shall not be smaller than 1/4 inch mesh. If the area through a design of
louver or grille is known, it should be used in calculating the size of
opening required to provide the free area specified. If the design and free
area is not known, it may be assumed that wood louvers will have 20-25
percent free area and metal louvers and grilles will have 60-75 percent
free area. Louvers and grilles shall be fixed in the open position or
interlocked with the equipment so that they are opened automatically
during equipment operation.

5.3.6 Special Conditions Created by Mechanical Exhausting or Fire-

places:

Operation of exhaust fans, ventilation systems, clothes dryers, or fire-
places may create conditions requiring special attention to avoid unsat-
isfactory operation of installed gas utilization equipment.  Air from
Inside Building. See 5.3.3-a.

VI. INST

VI. INST

VI. INST

VI. INST

VI. INSTALL

ALL

ALL

ALL

ALLA

A

A

A

ATI

TI

TI

TI

TIO

O

O

O

ON POSITI

N POSITI

N POSITI

N POSITI

N POSITIO

O

O

O

ONS

NS

NS

NS

NS

This furnace may be installed in an upright position or horizontal
on either the left or right side panel.  Do not install this furnace on
its back.  For 

upright upflow

 furnaces, return air ductwork may be

attached to the side panel(s) and/or basepan.  For 

horizontal up-

flow

 furnaces, return air ductwork must be attached to the basepan.

For both 

upright or horizontal counterflow

 furnaces, return duct-

work must be attached to the basepan (top end of the blower com-
partment).  

NOTE:  

Ductwork must never be attached to the back of

the furnace.  Contact your distributor for proper airflow require-
ments and number of required ductwork connections.  Refer to
“Recommended Installation Positions” figure for appropriate in-
stallation positions, ductwork connections, and resulting airflow
arrangements.

VII. HO

VII. HO

VII. HO

VII. HO

VII. HORIZO

RIZO

RIZO

RIZO

RIZONT

NT

NT

NT

NTAL APPLI

AL APPLI

AL APPLI

AL APPLI

AL APPLIC

C

C

C

CA

A

A

A

ATI

TI

TI

TI

TIO

O

O

O

ONS & CO

NS & CO

NS & CO

NS & CO

NS & CONSID

NSID

NSID

NSID

NSIDERA

ERA

ERA

ERA

ERATI

TI

TI

TI

TIO

O

O

O

ONS

NS

NS

NS

NS

G

ENERAL

Horizontal applications, in particular, may dictate many of the
installation’s specifics such as airflow direction, ductwork connec-
tions, flue and combustion air pipe connections, etc.  The basic
application of this furnace as a horizontal furnace differs only slightly
from an upright installation.  When installing a furnace horizontally,
additional consideration must be given to the following:

ALTERNATE

VENT/FLUE 

AND

COMBUSTION

AIR

INTAKE

FURNACE  MUST  BE  LEVEL

FROM  END  TO  END

FURNACE  MUST  BE LEVEL

OR  SLIGHTLY  TILTED  FORWARD

WITH  THE  DOORS 0"  -  3/4" 

BELOW THE  BACK  PANEL

DRAIN  LINE  WITH

1/4"  PER  FOOT 

DOWNWARD  SLOPE

36"  MINIMUM  SERVICE

CLEARANCE  REQUIRED

FURNACE  MUST  BE  SUPPORTED

AT  BOTH  ENDS  AND  MIDDLE

DRAIN

PAN

GAS  LINE  WITH

DRIP  LEG

(3"  MINIMUM)

4  3/4"  MINIMUM

DRAIN  TRAP

CLEARANCE

Horizontal Furnace

D

RAIN

 T

RAP

 

AND

 L

INES

In horizontal applications the condensate drain trap is secured to
the furnace side panel, suspending it below the furnace.  A mini-
mum clearance of 4 3/4 inches below the furnace must be pro-
vided for the drain trap.  Additionally, the appropriate downward
piping slope must be maintained from the drain trap to the drain
location. Refer to 

Section X, Condensate Drain Trap and Lines

 for

further details. If the drain trap and drain line will be exposed to
temperatures near or below freezing, adequate measures must
be taken to prevent condensate from freezing.

L

EVELING

Leveling ensures proper condensate drainage from the heat ex-
changer and induced draft blower.  For proper flue pipe drainage,
the furnace must be level lengthwise from end to end.  The furnace
should also be level from back to front or have a slight tilt with the
access doors downhill (approximately 3/4 inches) from the back
panel.  The slight tilt allows the heat exchanger condensate, gen-
erated in the recuperator coil, to flow forward to the recuperator coil
front cover.

A

LTERNATE

 V

ENT

/F

LUE

 

AND

 C

OMBUSTION

 A

IR

 C

ONNECTIONS

In horizontal installations provisions for alternate flue and com-
bustion air piping are available for upflow furnaces with left dis-
charge and counterflow furnaces with right air discharge.  This
configuration allows the flue and combustion air piping to be run
vertically through the furnace.  Refer to the “Recommended Instal-
lation Positions” figure for further detail.  The standard piping con-
nections may also be used in these positions.  Refer to 

Section IX,

Vent/Flue Pipe 

and Combustion Air Pipe for details concerning the

conversion to the alternate vent/flue and combustion air connec-
tions.

Содержание GMS95

Страница 1: ...f in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer...

Страница 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Страница 3: ...afety Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DI...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...lectrical Connection Inlets Alternate 19 Coil Front Cover Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrate...

Страница 6: ...are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary...

Страница 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Страница 8: ...g system properly vents when tested as outlined above re turn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use halogen type refriger...

Страница 9: ...input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a par...

Страница 10: ...nsion of rectangular air ducts shall not be less than 3 inches ing shall have a minimum free area of 1 square inch per 1 000 BTU per hour of the total input rating of all gas utilization equipment in...

Страница 11: ...tallation Positions figure for appropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL AP...

Страница 12: ...ane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an or...

Страница 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...ue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as t...

Страница 16: ...ould be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fitting...

Страница 17: ...s in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intake pip...

Страница 18: ...es If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should be used to reach the header rather than two 90 elbows VENT INTAKE TERMINATION...

Страница 19: ...t installations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B...

Страница 20: ...flow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the f...

Страница 21: ...is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color coded for identification purposes Refer to the wiring diagram for wire rout...

Страница 22: ...at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controlling these access...

Страница 23: ...field convertible for use with propane gas by replacing the regulator spring with a propane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply p...

Страница 24: ...rotect against external corrosion when in contact with masonry plaster or insulation or subjected to repeated wetting by liquids such as water except rain water detergents or sewage MANUAL SHUT OFF VA...

Страница 25: ...nace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of t...

Страница 26: ...the dampers or other means used to control the flow of air must be adequate to prevent chilled air from entering the furnace and if manually operated must be equipped with means to prevent operation...

Страница 27: ...nace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minute...

Страница 28: ...soap suds check for leaks at hose connection Bubbles forming indicate a leak SHUTOFF GASAND FIXALLLEAKS IMMEDIATELY BEFORE PROCEEDING TO NEXT STEP 6 Measure furnace gas supply pressure Supply pressure...

Страница 29: ...uals the installation s gas heating value multiplied with a conversion factor hours to seconds divided by the number of seconds per cubic foot The measured input must not be greater than the input ind...

Страница 30: ...sensed Circulator blower is energized on heat speed following a fixed thirty second blower on delay Electronic air cleaner terminals are energized with circulator blower Furnace runs integrated contro...

Страница 31: ...DISCHARGE ESD PRECAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furna...

Страница 32: ...e filter s by reversing the procedure for removal 4 Turn ON electrical power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visu...

Страница 33: ...he blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter by reversing procedure X X X X XXI BEFO XI BEFO XI BEFO...

Страница 34: ...34...

Страница 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Страница 36: ...e sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burne...

Страница 37: ...OSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH WARNING DISCONNECT POWERBEFORE SERVICING WIRING TOUNITMUST BE PROPERLYPOLARIZED AND GROUNDED B...

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