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6

4.

Discharge your body to ground before removing a new
control from its container.  Follow steps 1 through 3 if
installing the control on a furnace.  Return any old or new
controls to their containers before touching any ungrounded
object.

III. PR

III. PR

III. PR

III. PR

III. PRO

O

O

O

ODUC

DUC

DUC

DUC

DUCT APPLI

T APPLI

T APPLI

T APPLI

T APPLIC

C

C

C

CA

A

A

A

ATI

TI

TI

TI

TIO

O

O

O

ON

N

N

N

N

This furnace is primarily designed for residential home-heating
applications.  It is NOT designed or certified for use in mobile
homes, trailers or recreational vehicles.  This unit is NOT designed
or certified for outdoor applications.  The furnace 

must 

be installed

indoors (i.e., attic space, crawl space, or garage area provided the
garage area is enclosed with an operating door).
This furnace can be used in the following non-industrial commer-
cial applications:

Schools, Office buildings, Churches, Retail stores
Nursing homes, Hotels/motels, Common or office areas

In such applications , the furnace must be installed with the follow-
ing stipulations:

It must be installed per the installation instructions
provided and per local and national codes.

It must be installed indoors in a building constructed on
site.

It must be part of a ducted system and not used in a free
air delivery application.

It must not be used as a “make-up” air unit.

It must be installed with two-pipe systems for combustion
air, especially if VOC’s or other contaminants are present
in the conditioned space.

All other warranty exclusions and restrictions apply This
furnace is an ETL dual-certified appliance and is
appropriate for use with natural or propane gas (

NOTE:  

If

using propane, a propane conversion kit is required).

Dual certification means that the combustion air inlet pipe is op-
tional and the furnace can be vented as a:

Non-direct vent (single pipe) central forced air furnace in
which combustion air is taken from the installation area
or from air ducted from the outside or,
Direct vent (dual pipe) central forced air furnace  in which
all combustion air supplied directly to the furnace burners
through a special air intake system outlined in these
instructions.

This furnace may be used as a construction site heater 

ONLY 

if the

following conditions are met:

The vent system is permanently installed per these
installation instructions.

A room thermostat is used to control the furnace. Fixed
jumpers that provide continuous heating CANNOT be
used.

Return air ducts are provided and sealed to the furnace.

A return air temperature range between 60ºF (16ºC) and
80ºF (27ºC) is maintained.

Air filters are installed in the system and maintained
during construction, replaced as appropriate during
construction, and upon completion of construction are
replaced.• The  input rate and temperature rise are set
per the furnace  rating plate.

The input rate and temperature rise are set per the furnace
rating plate.

100% outside air is provided for combustion air
requirements during construction. Temporary ducting can
be used.

II. SAFETY

II. SAFETY

II. SAFETY

II. SAFETY

II. SAFETY

Please adhere to the following warnings and cautions when in-
stalling, adjusting, altering, servicing, or operating the furnace.

T

O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION,

ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE, REFER TO THIS

MANUAL. 

F

OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A

QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

WARNING

WARNING

T

HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH

MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE

S

TATE OF 

C

ALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER

REPRODUCTIVE HARM.

 

WARNING

T

O PREVENT POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

DUE TO ELECTRICAL SHOCK, THE FURNACE MUST BE LOCATED TO PROTECT

THE ELECTRICAL COMPONENTS FROM WATER.

WARNING

H

EATING UNIT SHOULD NOT BE UTILIZED WITHOUT REASONABLE, ROUTINE,

INSPECTION, MAINTENANCE AND SUPERVISION. 

I

F THE BUILIDNG IN WHICH ANY

SUCH DEVICE IS LOCATED WILL BE VACANT, CARE SHOULD BE TAKEN THAT

SUCH DEVICE IS ROUTINELY INSPECTED, MAINTAINED AND MONITORED. IN THE

EVENT THAT THE BUILDING MAYBE EXPOSED TO FREEZING TEMPERATURES

AND WILL BE VACANT, ALL WATER-BEARING PIPES SHOULD BE DRAINED, THE

BUILDING SHOULD BE PROPERLY WINTERIZED, AND THE WATER SOURCE

CLOSED. IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING

TEMPERATURES AND WILL BE VACANT, ANY HYDRONIC COIL UNITS SHOULD

BE DRAINED AS WELL AND, IN SUCH CASE, ALTERNATIVE HEAT SOURCES

SHOULD BE UTILIZED.

E

LECTROSTATIC

 D

ISCHARGE

 (ESD) P

RECAUTIONS

NOTE:

  Discharge static electrictiy accumulated in the body before

touching the unit.  An electrostatic discharge can adversely affect
electrical components.
Use the following precautions during furnace installation and ser-
vicing to protect the integrated control module from damage.  By
putting the furnace, the control, and the person at the same electro-
static potential, these steps will help avoid exposing the integrated
control module to electrostatic discharge.  This procedure is appli-
cable to both installed and non-installed (ungrounded) furnaces.

1.

Disconnect all power to the furnace.  Do not touch the
integrated control module or any wire connected to the control
prior  to discharging your body’s electrostatic  charge to
ground.

2.

Firmly touch a clean, unpainted, metal surface of the
furnaces near the control.  Any tools held in a  person’s
hand during grounding will be discharged.

3.

Service integrated control module or connecting wiring
following the discharge process in step 2.  Use caution not
to recharge your body with static electricity; (i.e., do not move
or shuffle your feet, do not touch ungrounded objects, etc.).
If you come in contact with an ungrounded object, repeat
step 2 before touching control or wires.

Содержание GMS95

Страница 1: ...f in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer...

Страница 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Страница 3: ...afety Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DI...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...lectrical Connection Inlets Alternate 19 Coil Front Cover Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrate...

Страница 6: ...are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary...

Страница 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Страница 8: ...g system properly vents when tested as outlined above re turn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use halogen type refriger...

Страница 9: ...input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a par...

Страница 10: ...nsion of rectangular air ducts shall not be less than 3 inches ing shall have a minimum free area of 1 square inch per 1 000 BTU per hour of the total input rating of all gas utilization equipment in...

Страница 11: ...tallation Positions figure for appropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL AP...

Страница 12: ...ane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an or...

Страница 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...ue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as t...

Страница 16: ...ould be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fitting...

Страница 17: ...s in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intake pip...

Страница 18: ...es If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should be used to reach the header rather than two 90 elbows VENT INTAKE TERMINATION...

Страница 19: ...t installations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B...

Страница 20: ...flow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the f...

Страница 21: ...is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color coded for identification purposes Refer to the wiring diagram for wire rout...

Страница 22: ...at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controlling these access...

Страница 23: ...field convertible for use with propane gas by replacing the regulator spring with a propane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply p...

Страница 24: ...rotect against external corrosion when in contact with masonry plaster or insulation or subjected to repeated wetting by liquids such as water except rain water detergents or sewage MANUAL SHUT OFF VA...

Страница 25: ...nace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of t...

Страница 26: ...the dampers or other means used to control the flow of air must be adequate to prevent chilled air from entering the furnace and if manually operated must be equipped with means to prevent operation...

Страница 27: ...nace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minute...

Страница 28: ...soap suds check for leaks at hose connection Bubbles forming indicate a leak SHUTOFF GASAND FIXALLLEAKS IMMEDIATELY BEFORE PROCEEDING TO NEXT STEP 6 Measure furnace gas supply pressure Supply pressure...

Страница 29: ...uals the installation s gas heating value multiplied with a conversion factor hours to seconds divided by the number of seconds per cubic foot The measured input must not be greater than the input ind...

Страница 30: ...sensed Circulator blower is energized on heat speed following a fixed thirty second blower on delay Electronic air cleaner terminals are energized with circulator blower Furnace runs integrated contro...

Страница 31: ...DISCHARGE ESD PRECAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furna...

Страница 32: ...e filter s by reversing the procedure for removal 4 Turn ON electrical power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visu...

Страница 33: ...he blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter by reversing procedure X X X X XXI BEFO XI BEFO XI BEFO...

Страница 34: ...34...

Страница 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Страница 36: ...e sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burne...

Страница 37: ...OSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH WARNING DISCONNECT POWERBEFORE SERVICING WIRING TOUNITMUST BE PROPERLYPOLARIZED AND GROUNDED B...

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