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*NOTE:  Please contact your distributor or our website for the applicable product data book referred to in this manual.

Gas Line

Gas
Shutoff
Valve

Gas Line 
To Furnace

Drip Leg Cap 
With Fitting

Manometer Hose

Manometer

Open To
Atmosphere

Measuring Inlet Gas Pressure (Alt. Method)

NOTE:

  At either location, a hose fitting must be installed prior to

making the hose connection.

3.

Turn ON the gas supply and operate the furnace and all
other gas consuming appliances on the same gas supply
line.

4.

Measure furnace gas supply pressure with burners firing.
Supply pressure must be within the range specified in the

Inlet Gas Supply Pressure

 table.

Propane Gas

Natural Gas

Inlet Gas Supply Pressure

Minimum:5.0" W.C.   Maximum :10.0" W.C.
Minimum:11.0" W.C. Maximum :13.0" W.C.

If supply pressure differs from above, make necessary adjustments
to pressure regulator, gas piping size, etc., and/or consult with
local gas utility.

5.

Turn OFF gas to furnace at the manual shutoff valve and
disconnect manometer.  Reinstall plug before turning on
gas to furnace.

6.

Turn OFF any unnecessary gas appliances started in step
3.

W

HITE

-R

ODGERS

 36G22 G

AS

 V

ALVE

The line pressure supplied to the gas valve must be within the
range specified in the 

Inlet Gas Supply Pressure

 table.  The supply

pressure can be measured at the gas valve inlet pressure tap or at
a hose fitting installed in the gas piping drip leg.  The supply pres-
sure must be measured with the unit OFF.  To measure inlet pres-
sure, use the following procedure.

Pressure Regulator

Adjustment 

(Under Cap Screw)

Gas Valve

On/Off

Selector

Switch

INLET

OUTLET

Inlet Pressure

Tap

Outlet Pressure

Tap

White-Rodgers Model 36G22

1.

Turn OFF gas to furnace at the manual gas shutoff valve
external to the furnace.

2.

Using 3/32 hex wrench, loosen inlet pressure tap screw
one turn.

3.

Connect a 5/16 inch hose and calibrated water manometer
to the gas valve inlet pressure tap.  The hose should overlap
the tap by 3/8 inch.

4.

Turn ON the gas supply and operate the furnace

5.

Leak test.  Using a leak detection solution or non-chlorine
soap suds, check for leaks at hose connection.  Bubbles
forming indicate a leak.  SHUT OFF GAS AND FIX ALL LEAKS
IMMEDIATELY BEFORE PROCEEDING TO NEXT STEP!

6.

Measure furnace gas supply pressure.  Supply pressure
must be within the range specified in the 

Inlet Gas Supply

Pressure

 table.

If supply pressure reading differs from the table, make
necessary adjustments to pressure regulator, gas piping
size, etc., and/or consult with local gas utility.

7.

Turn OFF gas to furnace at the manual shutoff valve and
disconnect manometer and hose.  Reinstall plug before
turning on gas to furnace.

8.

Seal pressure port.  Tighten inlet pressure tap screw
clockwise 7 in-lbs. minimum.

9.

Retest for leaks. If bubbles form, shut down gas and fix
leaks immediately.

10. Turn valve switch ON.

G

AS

 M

ANIFOLD

 P

RESSURE

 M

EASUREMENT

 

AND

 A

DJUSTMENT

CAUTION

T

O PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE GAS

MANIFOLD PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE. 

O

NLY MINOR ADJUSTMENTS SHOULD BE MADE BY ADJUSTING THE GAS VALVE

PRESSURE REGULATOR.

W

HITE

-R

ODGERS

 36F22 G

AS

 V

ALVE

Only small variations in gas pressure should be made by adjust-
ing the gas valve pressure regulator.  The manifold pressure must
be measured with the burners operating.  To measure and adjust
the manifold pressure, use the following procedure.

1.

Turn OFF gas to furnace at the manual gas shutoff valve
external to the furnace.

2.

Connect a calibrated water manometer (or appropriate gas
pressure gauge) at the gas valve outlet pressure tap (refer
to gas valve figure in previous section).

3.

Turn ON the gas supply and operate the furnace.

4.

Measure gas manifold pressure with burners firing.  Adjust
manifold pressure using the 

Manifold Gas Pressure 

table

shown.

Manifold Gas Pressure

Natural Gas

3.5" w.c.

Propane Gas

10.0" w.c.

The final manifold pressure must not vary more than ± 0.3 “ w.c.
from the above specified pressures.  Any necessary major changes
in gas flow rate should be made by changing the size of the burner
orifice.

5.

To adjust the gas valve pressure regulator, remove the
regulator cap.

6.

Turn the adjustment screw clockwise to increase the
pressure, or counterclockwise to decrease the pressure.

7.

Securely replace the regulator cap.

8.

Turn OFF gas to furnace at the manual shutoff valve and

Содержание GMS95

Страница 1: ...f in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer...

Страница 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Страница 3: ...afety Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DI...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...lectrical Connection Inlets Alternate 19 Coil Front Cover Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrate...

Страница 6: ...are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary...

Страница 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Страница 8: ...g system properly vents when tested as outlined above re turn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use halogen type refriger...

Страница 9: ...input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a par...

Страница 10: ...nsion of rectangular air ducts shall not be less than 3 inches ing shall have a minimum free area of 1 square inch per 1 000 BTU per hour of the total input rating of all gas utilization equipment in...

Страница 11: ...tallation Positions figure for appropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL AP...

Страница 12: ...ane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an or...

Страница 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...ue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as t...

Страница 16: ...ould be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fitting...

Страница 17: ...s in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intake pip...

Страница 18: ...es If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should be used to reach the header rather than two 90 elbows VENT INTAKE TERMINATION...

Страница 19: ...t installations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B...

Страница 20: ...flow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the f...

Страница 21: ...is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color coded for identification purposes Refer to the wiring diagram for wire rout...

Страница 22: ...at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controlling these access...

Страница 23: ...field convertible for use with propane gas by replacing the regulator spring with a propane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply p...

Страница 24: ...rotect against external corrosion when in contact with masonry plaster or insulation or subjected to repeated wetting by liquids such as water except rain water detergents or sewage MANUAL SHUT OFF VA...

Страница 25: ...nace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of t...

Страница 26: ...the dampers or other means used to control the flow of air must be adequate to prevent chilled air from entering the furnace and if manually operated must be equipped with means to prevent operation...

Страница 27: ...nace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minute...

Страница 28: ...soap suds check for leaks at hose connection Bubbles forming indicate a leak SHUTOFF GASAND FIXALLLEAKS IMMEDIATELY BEFORE PROCEEDING TO NEXT STEP 6 Measure furnace gas supply pressure Supply pressure...

Страница 29: ...uals the installation s gas heating value multiplied with a conversion factor hours to seconds divided by the number of seconds per cubic foot The measured input must not be greater than the input ind...

Страница 30: ...sensed Circulator blower is energized on heat speed following a fixed thirty second blower on delay Electronic air cleaner terminals are energized with circulator blower Furnace runs integrated contro...

Страница 31: ...DISCHARGE ESD PRECAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furna...

Страница 32: ...e filter s by reversing the procedure for removal 4 Turn ON electrical power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visu...

Страница 33: ...he blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter by reversing procedure X X X X XXI BEFO XI BEFO XI BEFO...

Страница 34: ...34...

Страница 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Страница 36: ...e sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burne...

Страница 37: ...OSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH WARNING DISCONNECT POWERBEFORE SERVICING WIRING TOUNITMUST BE PROPERLYPOLARIZED AND GROUNDED B...

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