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35

1

Integrated control module will automatically attempt to reset from lockout after one hour.

Troubleshooting Chart

• Furnace lockout due

to an excessive
number of ignition
“retries” (3 total)

1

.

• Locate and correct gas

interruption.

• Check front cover

pressure switch
operation (hose, wiring,
contact operation).
Correct if necessary.

• Replace or realign

igniter.

• Check flame sense

signal. Sand sensor if
coated and/or oxidized.

• Check flue piping for

blockage, proper
length, elbows, and
termination.

• Verify proper induced

draft blower perfor-
mance.

• Turn power

OFF prior to
repair.

• Igniter is

fragile, handle
with care.

• Sand flame

sensor with
emery cloth.

• See “Vent/Flue

Pipe” section
for piping
details.

• Furnace fails to operate.

• Integrated control module

diagnostic 

LED 

is

flashing 

ONE 

(1) flash.

1

1 FLASH

• Failure to establish flame.

Cause may be no gas to
burners, front cover
pressure switch stuck open,
bad igniter or igniter
alignment, improper orifices,
or coated/oxidized or
improperly connected flame
sensor.

• Loss of flame after establish-

ment. Cause may be
interrupted gas supply, lazy
burner flames (improper gas
pressure or restriction in flue
and/or combustion air
piping), front cover pressure
switch opening, or improper
induced draft blower
performance.

• Pressure switch

circuit is closed.

• Induced draft

blower 

is not

operating.

• Replace induced draft

blower pressure switch.

• Repair short.

• Turn power OFF

prior to repair.

• Replace pressure

switch with proper
replacement part.

• Furnace fails to operate.

• Integrated control module

diagnostic 

LED 

is

flashing 

TWO 

(2) flashes.

2

2 FLASHES

• Induced draft blower

pressure switch contacts
sticking.

• Shorts in pressure switch

circuit.

• Inspect  pressure

switch hose. Repair, if
necessary,

• Inspect flue and/or inlet

air piping for blockage,
proper length, elbows,
and termination. Check
drain system. Correct
as necessary.

• Correct pressure switch

setpoint or contact
motion.

• Tighten or correct

wiring connection.

• Pressure switch hose

blocked, pinched or
connected improperly.

• Blocked flue and/or inlet air

pipe, blocked drain system,
or weak induced draft
blower.

• Incorrect pressure switch

setpoint or malfunctioning
switch contacts.

• Loose or improperly

connected wiring.

• Pressure switch

circuit not closed.

• Induced draft blower

is 

operating.

• Induced draft blower runs

continuously with no
further furnace operation.

• Integrated control module

diagnostic 

LED 

is

flashing 

THREE 

(3)

flashes.

3

3 FLASHES

• Turn power

OFF prior to
repair.

• Replace

pressure
switch with
proper
replacement
part.

Fault Description(s)

Possible Causes

Associated

LED Code

2

• Normal Operation

•Normal Operation

• None

•Normal Operation

ON

CONTINUOUS

ON

• No 115 volt power to

furnace, or no 24 volt
power to integrated
control module.

• Blown fuse or circuit

breaker.

• Integrated control

module has an
internal fault.

• Manual disconnect switch

OFF, door switch open, or
24 volt wires improperly
connected or loose.

• Blown fuse or circuit

breaker.

• Integrated control module

has an internal fault.

• Assure 115 and 24 volt

power to furnace
integrated control module.

• Check integrated control

module fuse (3A).
Replace if necessary.

• Check for possible shorts

in 115 and 24 volt circuits.
Repair as necessary.

• Replace bad integrated

control module.

• Turn power OFF

prior to repair.

• Replace integrated

control module
fuse with 3A
automotive fuse.

• Read precautions

in “Electrostatic
Discharge” section
of manual.

• Furnace fails to operate.

• Integrated control module

diagnostic 

LED 

provides

no signal

.

NONE

Fault Description(s)

Possible Causes

Corrective  Action

Cautions and Notes

Symptoms of Abnormal

Operation

Associated

LED Code

2

2

LED Flash code will cease if power to the control module is interrupted through the disconnect or door switch.

• LED is Steady On.

Содержание GMS95

Страница 1: ...f in a position which is more hazardous than when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer...

Страница 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Страница 3: ...afety Circuit Description 31 GENERAL 31 INTEGRATED CONTROL MODULE 31 PRIMARY LIMIT 31 AUXILIARY LIMIT 31 ROLLOUT LIMIT 31 PRESSURE SWITCHES 31 FLAME SENSOR 31 XVIII Troubleshooting 31 ELECTROSTATIC DI...

Страница 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty cer tificate in a safe location for future reference If additional informatio...

Страница 5: ...lectrical Connection Inlets Alternate 19 Coil Front Cover Pressure Tap 20 Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrate...

Страница 6: ...are set per the furnace rating plate The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary...

Страница 7: ...ly air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace where the combustion air is exposed t...

Страница 8: ...g system properly vents when tested as outlined above re turn doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use halogen type refriger...

Страница 9: ...input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed through openings not furnished with doors are considered a par...

Страница 10: ...nsion of rectangular air ducts shall not be less than 3 inches ing shall have a minimum free area of 1 square inch per 1 000 BTU per hour of the total input rating of all gas utilization equipment in...

Страница 11: ...tallation Positions figure for appropriate in stallation positions ductwork connections and resulting airflow arrangements VII HO VII HO VII HO VII HO VII HORIZO RIZO RIZO RIZO RIZONT NT NT NT NTAL AP...

Страница 12: ...ane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an or...

Страница 13: ...nt flue pipe and a combustion air intake pipe Refer to the appropriate section for details concerning piping size length number of elbows furnace connections and terminations MATERIALS AND JOINING MET...

Страница 14: ...DIRECT VENT INSTALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupl...

Страница 15: ...ue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the unit as t...

Страница 16: ...ould be in stalled on either side of the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fitting...

Страница 17: ...s in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intake pip...

Страница 18: ...es If the pipes must go below the joist and then up into the last joist space to penetrate the header two 45 elbows should be used to reach the header rather than two 90 elbows VENT INTAKE TERMINATION...

Страница 19: ...t installations using the standard vent flue outlet require drain hoses to be connected as follows The following quantity of hoses tubes and hose clamps are provided with the unit HOSE A QTY 1 HOSE B...

Страница 20: ...flow models relocation of the front cover pressure switch hose is required Make connections as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the f...

Страница 21: ...is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color coded for identification purposes Refer to the wiring diagram for wire rout...

Страница 22: ...at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controlling these access...

Страница 23: ...field convertible for use with propane gas by replacing the regulator spring with a propane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply p...

Страница 24: ...rotect against external corrosion when in contact with masonry plaster or insulation or subjected to repeated wetting by liquids such as water except rain water detergents or sewage MANUAL SHUT OFF VA...

Страница 25: ...nace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted surface area of t...

Страница 26: ...the dampers or other means used to control the flow of air must be adequate to prevent chilled air from entering the furnace and if manually operated must be equipped with means to prevent operation...

Страница 27: ...nace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position 6 Wait five minute...

Страница 28: ...soap suds check for leaks at hose connection Bubbles forming indicate a leak SHUTOFF GASAND FIXALLLEAKS IMMEDIATELY BEFORE PROCEEDING TO NEXT STEP 6 Measure furnace gas supply pressure Supply pressure...

Страница 29: ...uals the installation s gas heating value multiplied with a conversion factor hours to seconds divided by the number of seconds per cubic foot The measured input must not be greater than the input ind...

Страница 30: ...sensed Circulator blower is energized on heat speed following a fixed thirty second blower on delay Electronic air cleaner terminals are energized with circulator blower Furnace runs integrated contro...

Страница 31: ...DISCHARGE ESD PRECAUTIONS NOTE Discharge body s static electricity before touching unit An electrostatic discharge can adversely affect electrical components Use the following precautions during furna...

Страница 32: ...e filter s by reversing the procedure for removal 4 Turn ON electrical power to furnace MEDIA AIR FILTER OR ELECTRONIC AIR CLEANER REMOVAL Follow the manufacturer s directions for service BURNERS Visu...

Страница 33: ...he blower until filter clears bottom rail 5 Lower filter down and pull outward Front of Furnace Blower Front of Furnace Blower 6 Replace filter by reversing procedure X X X X XXI BEFO XI BEFO XI BEFO...

Страница 34: ...34...

Страница 35: ...kage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch setpoint or contact motion Tighten or correct wiring connection Pressure switch hose blocked p...

Страница 36: ...e sensor with emery clot See Vent Flue Pipe section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burne...

Страница 37: ...OSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOOR SWITCH OPEN WHEN DOOR OPEN DOOR SWITCH WARNING DISCONNECT POWERBEFORE SERVICING WIRING TOUNITMUST BE PROPERLYPOLARIZED AND GROUNDED B...

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