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20

GKD Technik Ltd

M3000007

Exceeding Set Limits

Should any set limit be exceeded, the 3RCI+ system will no�fy of the limit being exceeded.
This includes se�ing a new limit when the machine is already outside the set limit.

The 3RCI+ system will cut any hydraulic function that will allow travel further outside the set limit being
exceeded, and will allow all hydraulic functions that will cause the machine to move back into a “safe”
posi�on within the set limits.

Calculator

The 3RCI+ has a calculator function built in which allows the operator or crane planner to determine
the li� capacity of the machine in the event of an unforeseen (unplanned) li�. By pressing the calculator
bu�on on the MENU screen, the li� condi�ons may be typed in to check the lift capacity of the machine.

Note: the calculator will be configured with the
current posi�on and status of the machine when
the calculator button is first pressed. If the lift point
is posi�oned directly over the load to be li�ed
before the calculator bu�on is pressed, the capacity
up and down cant for the current boom posi�on,
duty selec�on, radius and height can be read
directly off the screen.

The system will ask for a range of heights (start and
stop height of li�) and calculate the minimum
capacity of the machine for both up and down cant
condi�ons of track.

Once a calculation has occurred the result may be saved to the data log as a record of the planning
opera�on by pressing the

“LOG”

button.

Содержание 3RCI+

Страница 1: ...M3000007 v1 05 3RCI User Manual Covering both Standard and SpaceGuard Systems...

Страница 2: ...New issue for V9 3RCI V1 01 16 09 2016 Modified standard system layout V1 02 07 10 2016 Added basic system layout V1 03 14 07 2017 Added info on Rhino Horn V1 05 V1 04 20 11 2017 Update to new part n...

Страница 3: ...ator SpaceGuard 5 5 5 5 5 6 7 10 Screen Layout Daily Checks 10 10 10 11 11 12 12 Switching On External Indicator Beacons Mo on Cuts 12 13 14 17 19 20 Calculator Touchscreen Opera on Auto diagnos cs De...

Страница 4: ...22 22 22 23 24 27 28 30 30 31 32 Dig Mode Backward Stability Li Point Selec on Offset Boom Swing Boom Machines Override Key Switch Stub Release SpaceGuard System RF Tandem Li System Layouts 3RCI Stand...

Страница 5: ...RED IN ACCORDANCE WITH GKD INSTALLATION AND CALIBRATION INSTRUCTIONS IS USED IN ACCORDANCE WITH THE GKD OPERATING INSTRUCTIONS AND IS SUBJECT TO REGULAR TESTS TO ENSURE CORRECT OPERATION Backwards Sta...

Страница 6: ...informa on is used to determine that the machine is capable of performing the lifting opera on Planning Chart The maximum load that may be li ed at the current radius and height The weight is shown i...

Страница 7: ...een colour display which provides user informa on and control of the system Overload warning LED RED LED illuminates to show when the machine is in an overload condi on Rated Capacity warning LED AMBE...

Страница 8: ...de If the system is in dig mode this icon shows green and the motion cuts and alarms on overload are disabled the blue beacon is not illuminated Height Height of li point from ground level road mode o...

Страница 9: ...enus or limit func ons RCI Status Bar This bar fills from bottom to top and provides a visual reference of the rela onship between the applied load and the rated capacity A warning will occur between...

Страница 10: ...lew counts in both direc ons Operate the booms and verify that the height and radius displayed on the screen correspond with the actual height and radius to the selected li point and that the displaye...

Страница 11: ...ard number it is suggested that two zeros are typed in first followed by the 6 digit Sen nel number External Indicator Beacons Blue Beacon The system is fitted with at least one blue beacon on the out...

Страница 12: ...ll motion valves are de ac vated when the RRV engine is switched off This is a battery saving feature and will show all the arrows as red accompanied by an engine off message on the front screen Axle...

Страница 13: ...n of the machine To return to the main screen press the EXIT button Restrictions Operator options for se ing limits opera ng modes li point selec on and recovery condi ons Status Shows system status f...

Страница 14: ...e GKD 3RCI continually monitor the highest part of the machine If the highest part of the machine should exceed the pre programmed height restric on then the appropriate motion cut signals will be ac...

Страница 15: ...ystem will now ask you to confirm that you wish to enter the height via the keyboard If NO is selected the system will prompt you to move the machine to the maximum height Move the machine booms to th...

Страница 16: ...EIGHT THE RCI MONITORS THE TOP OF THE FORE BOOM THE TOP OF THE DIPPER BOOM AND THE END OF THE DIPPER BOOM ON MONO BOOM MACHINES THE RCI WILL ALSO MONITOR THE TOP OF THE BEND ALONG THE MAIN BOOM Curren...

Страница 17: ...he slew restriction status is shown on the front screen as part of the slew posi on graphic as depicted in the graphic on the right Entering of slew limits Press MENU and select Slew Angle is OFF When...

Страница 18: ...off To turn off the slew restric on select MENU and press the Slew angle is ON button The system will ask for confirma on that slew limits are to be turned off confirm by pressing YES and the slew li...

Страница 19: ...lls required Select cancel to switch off the walls Once the limit is set the slew indicator on the front screen changes to show two red lines either side of the machine The virtual wall is Perpendicul...

Страница 20: ...unforeseen unplanned li By pressing the calculator bu on on the MENU screen the li condi ons may be typed in to check the lift capacity of the machine Note the calculator will be configured with the c...

Страница 21: ...Dig Mode The system has a func on to allow the machine to be used for digging The actual opera on of the digging mode is slightly different between rail mode and road mode Rail Mode When digging on th...

Страница 22: ...Restrictions page press the bo om le bu on to cycle through the available li points Available options may include BP Bucket Pin ALP1 Auxiliary Li Point ALP2 second Auxiliary Li Point QH Quick hitch as...

Страница 23: ...switch is used to override the machine hydraulics When overridden by the external key switch the 3RCI screen at the operator sta on will show a warning message as indicated here With the Override key...

Страница 24: ...changed in the SpaceGuard system However the opera on of the machine is now affected when using limits Default height limit On system start up a default height limit will be imposed automa cally This...

Страница 25: ...ent to a safe posi on Only use the override button for recovery purposes If the mismatch is cured then the Override button will disappear and normal opera on recommences The external pping alarm will...

Страница 26: ...its is disabled The machine li capacity is also reduced typically to 700kg It will only be possible to set a limit when the boom is in the straight ahead posi on Once a limit is set the hydraulic cont...

Страница 27: ...e While the Rhino Horn Jib is connected to the 3RCI System the JIB Li ing point will be the only li ing point available and will be automa cally selected The 3RCI is also configured with the following...

Страница 28: ...ad bar graph right hand side will now show machines 1 and 2 Tandem will be shown at the bo om of the screen Machines current Load on Hook Paired machines current Load on Hook Once the 2 machines are c...

Страница 29: ...ile the mo on will remain cut in an upward direc on to prevent the Overload condi on from being increased Error Messages While the RF Tandem Modems have a range of at least 100m there might be situa o...

Страница 30: ...30 GKD Technik Ltd M3000007 System Layouts...

Страница 31: ...31 GKD Technik Ltd M3000007 System Layouts continued...

Страница 32: ...e display and if appropriate sound the alarm Below is a link to the GKD Knowledge base where you can find defini ons of all the error codes for the 3RCI System including SpaceGuard helpdesk gkdtechnik...

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