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UGTC Series Manual 

37 

 

Code 

Definition

 

 

Remedy

 

19 

Electrical Grounding  

licensed 
professional 
only 

 

Check all components for electrical short. 

25  

Condensate Trap is full 

 

Check condensate trap and drain line for blockage. 

Replace condensate trap. 

licensed 
professional 
only   

 

31 

Burner Sensor 

Measure resistance of sensor.   
Replace sensor. 

32 

Outgoing Water 
Temperature Sensor  

Check sensor wiring for damage. 
Measure resistance of sensor. 
Clean sensor of scale build-up. 
Replace sensor.  

33 

Heat Exchanger Outgoing 
Temperature Sensor 

41 

Outside Temperature 
Sensor 

51 

Inlet Water Temperature 
Sensor 

52 

Modulating Solenoid Valve 
Signal 

Check modulating gas solenoid valve wiring harness for loose or damaged terminals. 
Measure resistance of valve coil. 

57 

Burner 

Contact a licensed professional. 

58 

Secondary heat exchanger 

There is scale build up in the secondary heat exchanger and it needs to be flushed to prevent 
damage.  Refer to the flushing instructions in the manual.  

Hard water must be treated to 

prevent scale build up or damage to the heat exchanger.

 

61 

Combustion Fan 

Ensure fan will turn freely. 
Check wiring harness to motor for damaged and/or loose connections. 
Measure resistance of motor winding. 

65 

Water Flow Control 

The water flow control valve has failed to close during the bath fill function.  Immediately turn 
off the water and discontinue the bath fill function.  Contact a licensed professional to service 
the appliance. 

70 

PC Board 

Check PC board DIP switches for correct position.  
Check the connection harness at the connection on the PC board.   
Replace PC board. 

71 

Solenoid Valve Circuit 

Replace the PC Board. 

72 

Flame Sensing Device 

Verify flame rod is touching flame when unit fires. 
Check all wiring to flame rod. 
Remove flame rod and check for carbon build-up; clean with sand paper. 
Check inside burner chamber for any foreign material blocking flame at flame rod. 
Measure micro amp output of sensor circuit with flame present. 
Replace flame rod. 

73 

Burner Sensor Circuit 

Check sensor wiring and PC board to be sure that they have not been damaged. 
Replace sensor. 

79 

Water Leakage Detected 

Turn off water supply and contact licensed professional. 

LC # 
(LC0, 
LC1, 
LC2,…) 

Scale Build-up in Heat 
Exchanger (when checking 
maintenance code history, 
“00” is substituted for 
“LC”)  

 

LC0~LC9 indicates that there is scale build up in the heat exchanger and that the heat 
exchanger needs to be flushed to prevent damage.  Refer to the flushing instructions in the 
manual.  

Hard water must be treated to prevent scale build up or damage to the heat 

exchanger. 

To operate the water heater temporarily until the heat exchanger can be flushed, push the On/
Off button on the temperature controller 5 times.  Repeated LC codes will eventually lockout 
the water heater. 
Please call Giant technical department at 1-800-363-9354. 

FF 

Maintenance has been 
performed 

 

Indicates a licensed professional performed maintenance or corrected an issue. 

No 
code  

Nothing happens when 
water flow is activated.  

 

Clean inlet water supply filter. 
On new installations ensure hot and cold water lines are not reversed. 
Verify you have at least the minimum flow rate required to fire unit. 

licensed 

professional 

only 

Check for cold to hot cross over. Isolate circulating system if present.  Turn off cold water to the 
unit, open pressure relief valve; if water continues to flow, there is bleed over in your plumbing. 
Verify turbine spins freely. 
Measure the resistance of the water flow control sensor. 
If the display is blank and clicking is coming from the unit, disconnect the water flow servo 
motor (GY, BR, O, W, P, BL, R).  If the display comes on replace the water flow servo motor. 

Содержание UGTC-152N

Страница 1: ...ot touch any electrical switch do not use any phone in your building If you cannot reach your gas supplier call the fire department may result causing property damage personal injury or death WARNING...

Страница 2: ...titude U S 20 Adjust for High Altitude Canada 20 Adjust for Vent Length 21 Checklist for Gas and Electricity 21 Installation of Temperature Controller 21 Final Checklist 23 Technical Data 24 Specifica...

Страница 3: ...as appliance Always check the water temperature before entering a shower or bath To protect yourself from harm before performing maintenance Turn off the electrical power supply by unplugging the powe...

Страница 4: ...such locations cannot be avoided it is recommended that a suitable drain pan adequately drained be installed under the appliance The pan must not restrict combustion air flow Do not obstruct the flow...

Страница 5: ...emicals such as chlorine or bleach that produce fumes These fumes can damage components and reduce the life of your appliance Tankless water heater MC 91 2 temperature controller integrated into the f...

Страница 6: ...mbustion can be contaminated with chemicals Before installation consider where air has the ability to travel within the building to the water heater Where possible install the water heater in a sealed...

Страница 7: ...ription Canadian Installations US Installations A Clearance above grade veranda porch deck or balcony 12 inches 30 cm 12 inches 30 cm B Clearance to window or door that may be opened 36 inches 91 cm 1...

Страница 8: ...r crawl space vents or other area where condensate or vapor could create a nuisance or hazard or cause property damage or Where condensate or vapor could cause damage or could be detrimental to the op...

Страница 9: ...ause of the wind chill effect any wind or circulation of the air on the unit will reduce its ability to freeze protect The unit may be drained manually However it is highly recommended that drain down...

Страница 10: ...m 2 29 ft 8 8 m 3 23 ft 7 0 m 4 17 ft 5 2 m 5 11 ft 3 4 m 6 5 ft 1 5 m If you have a longer vent length see above switch No 1 is required to be in the OFF position This ensures the water heater will r...

Страница 11: ...he water heater is not exposed to corrosive compounds in the air The water heater location complies with the clearances The planned venting will not exceed the maximum length for the number of elbows...

Страница 12: ...with a minimum number of pipe fittings Vent connections must be firmly pressed together so that the gaskets form an air tight seal The vent piece connected to the water heater must be secured with one...

Страница 13: ...er heater with one self tapping screw at the hole Horizontal Termination Securing Screw Vertical Termination Slope the venting toward the appliance according to the vent manufacturers installation ins...

Страница 14: ...ng The vent termination and air intake must be in the same pressure zone Do not exceed maximum straight vent length with number of elbows as shown in the tables on the next page Maintain the clearance...

Страница 15: ...d the vents and air intakes Ensure you have used the correct venting products for the model installed and that you have completely followed the venting manufacturer s installation instructions and the...

Страница 16: ...s and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 and or the standard Temperature Pressure Temperature and Pressure Relief Valves and Vacuum Relief Valves CAN1 4 4 The relie...

Страница 17: ...ndensate section in the venting instructions Water drain plug Condensate trap drain plug Condensate drain line Gas connection Cold water inlet Hot water outlet The condensate drain pipe along its enti...

Страница 18: ...iant recommends 60 80 psi for maximum performance Installation of Gas Supply MUST DO A manual gas control valve must be placed in the gas supply line to the water heater A union can be used on the con...

Страница 19: ...t then the 3 4 inch pipe size is capable of supplying 264 FT3 HR of natural gas Gas Input of all gas products BTU HR Heating Value of Gas BTU FT 3 Cubic Feet per Hour CFH Any compound used on the thre...

Страница 20: ...shown in table below for your altitude The default setting for the appliance is 0 2000 ft 0 610 m with switches No 2 and No 3 in the OFF position When the DIP switch is adjusted it is not necessary t...

Страница 21: ...ired Controllers Maximum Cable Length for each Controller to Water Heater 1 328 ft 100 m 2 164 ft 50 m 3 65 ft 20 m Turn the power off Do not attempt to connect the temperature controllers with the po...

Страница 22: ...oller terminals on the right hand side bottom of the PCB 9 Secure the controller cable using the clamp provided 10 Replace plastic cover over PCB and then replace the cover of the water heater Outline...

Страница 23: ...bottom of the water heater to catch any water that is contained inside the unit Unscrew the water filter Rinse the filter to remove any debris Install the filter and open the isolation valves Check th...

Страница 24: ...8 F 37 C Weight 61 7 lb 28 kg Energy Factor 0 96 0 95 Noise level 41 dB Normal 42 W 64 W Electrical Data Standby 2 W Anti frost Protection 146 W Max Current Without recirculation pump 4 A With recircu...

Страница 25: ...40 mm DIMENSION Inches mm A GAS 1 6 40 2 A COLD 2 0 50 2 A HOT 1 6 41 2 A CONDENSATE OUTLET 0 9 22 4 B 5 0 127 2 C 1 9 47 8 D 0 52 13 3 E 2 2 56 3 F 2 3 58 3 G 5 0 127 2 H 2 0 50 I 3 0 76 J 7 1 179 K...

Страница 26: ...p Curve Outlet Flow Data Water Flow gpm delta T Temperature Rise F Pressure Loss ft head Water Flow gpm Pressure Loss psi The chart below only applies to incoming water temperatures of 70 F 21 C or le...

Страница 27: ...UGTC Series Manual 27 Ladder Diagram...

Страница 28: ...return line according to the pump manufacturer installation instructions Install a check valve in the return line as shown in the Plumbing Diagram if one is not integrated into the pump 3 The wire ha...

Страница 29: ...ased on the temperature thermistor readings Economy Mode The Economy mode operates as follows Less energy consumed due to fewer pump cycles Assumes plumbing is insulated minimal pipe heat loss Pump cy...

Страница 30: ...ses please contact customer service and ask not to have your information shared We will however continue to contact you with information relevant to the product s you registered and or you account wit...

Страница 31: ...TURN OFF GAS TO APPLIANCE 1 Turn off all electric power to the appliance using the ON OFF button 2 Set the thermostat to lowest setting 3 Locate the manual gas valve on the side of the heater Turn the...

Страница 32: ...e floor Keep the area around the appliance clear and free from combustible materials gasoline and other flammable vapors and liquids Always check the water temperature before entering a shower or bath...

Страница 33: ...ing All hot water sources are able to provide water at this temperature setting until it is changed again at this or another temperature controller DANGER Hot water can be dangerous especially for inf...

Страница 34: ...115 120 125 130 135 140 150 160 185 Celsius C 37 38 39 40 41 42 43 46 49 52 54 57 60 66 71 85 These settings require the MCC 91 2 controller When the MCC 91 2 controller is connected these higher temp...

Страница 35: ...before To enter or exit the maintenance monitor information mode press and hold the down button for 2 seconds and without releasing it press the ON OFF button To obtain the water flow rate press the...

Страница 36: ...ion collar was installed properly Ensure vent length is within limits Verify dip switches are set properly Check power supply for loose connections Check power supply for proper voltage and voltage dr...

Страница 37: ...o flame rod Remove flame rod and check for carbon build up clean with sand paper Check inside burner chamber for any foreign material blocking flame at flame rod Measure micro amp output of sensor cir...

Страница 38: ...eeds to be treated or conditioned When checking maintenance code history 00 is substituted for LC Snow Accumulation Keep the area around flue terminal free of snow and ice The appliance will not funct...

Страница 39: ...ny issues resulting from the use of this information GAS Shut off the gas to the water heater It is generally preferable to shut off the gas service to the entire location if gas is not going to be us...

Страница 40: ...ted virgin food grade white vinegar into pail 6 Place the drain hose H3 and the hose H2 to the pump inlet into the cleaning solution 7 Open both service valves V1 and V2 on the hot water and cold wate...

Страница 41: ...ON 0 1 gal min or about 0 2 inch thick To avoid burns wait until the equipment cools down before draining the water The water in the appliance will remain hot after it is turned off WARNING To manual...

Страница 42: ...vices of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a craw...

Страница 43: ...water heater This Limited Warranty coverage as set out in the table below extends to the original purchaser and subsequent owners but only while the product remains at the site of the original install...

Страница 44: ...nstalled adjacent to a free flowing drain in the event of water leakage 8 If the heater is operated at water temperatures exceeding the maximum setting of the operating and or high limit con trol or t...

Страница 45: ...hom the water heater was purchased is essential to settle any warranty claim dispute over the length of the period of installation If an exact replacement is not available a current model water heater...

Страница 46: ...Notes Maintenance Information...

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