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7

9900-1BC Batch Controller Manual

Wiring Tips:

• Do not route the sensor or DC power cables in conduit containing AC power 

wiring. Electrical noise may interfere with sensor signal.

• Routing the sensor cable in grounded metal conduit can help prevent 

electrical noise and mechanical damage.

• Seal the cable entry points to prevent moisture damage.
• Only one wire should be inserted into a terminal.
• Splice double wires outside the terminal or use appropriate wire ferrule, 

not to exceed 2 mm (0.08 in) diameter.

Tools Required

• Phillips screwdriver
• Flat-head screwdriver
• Wire strippers

System Start-up: Step 2

Wire the transmitter connections with the power off. Keep any 4 to 20 

mA and relay-actuated output devices that are connected to it offl ine at 

this time. Wire the sensor (pg. 8), power (pg. 9) and Open Collector and 

relay(s) (pg. 10).

Next step: System Setup (Step 3).

All wiring connections to the 9900-1BC are made via removable terminal plugs.

In general:
• Terminals accept 12 to 24 AWG wire.
• Strip 7 mm (0.28 in.) of insulation from wire tips and tin bare ends to 

eliminate fraying.

• Insert wire tip or ferrule completely into the terminal and secure with 

the screw.

• Do not allow any AC leads that may be connected to the internal relays to 

come in contact with low voltage wiring.

CAUTION:

DO NOT bundle Relay Module 

wiring with other wiring.

Doing so may cause damage to 9900 Transmitter, 

Relay Module, and Batch Module.

Wiring

Minimize handling of plug-in modules to reduce the possibility of 
damage due to ESD.

Handle modules by the edges. Never touch any exposed circuitry or 
contacts.

Wear an anti-static wristband or stand on an anti-static mat, or 
keep one hand touching a properly grounded pipe or other properly 
grounded piece of metal when handling modules.

CAUTION: 

Avoid Electrostatic Discharge (ESD)

Содержание Signet 9900-1BC

Страница 1: ...g meter and models 2000 2507 and 2100 in line flow sensors Your new 9900 1BC Batch Controller system includes the following items Signet 9900 Transmitter 3 9900 1P Signet Relay Module 3 9900 393 Signe...

Страница 2: ...y 1 Description 1 Safety Information 1 Warranty Information 2 Product Registration 2 Dimensions 3 Installation 3 Modules 4 Batch Module 4 Relay Module 4 Terminal Identification 5 Software 6 Wiring 7 S...

Страница 3: ...NOT RELEASE 2 Press bracket clips outward and remove Field Mounting Accessory Required The Panel Mount unit can be installed in the optional Wall Mount Accessory 3 9900 392 159 001 700 for field moun...

Страница 4: ...dule Convert a 9900 Transmitter Generation II or later to a Batch Controller by plugging in a Batch Module 3 9900 397 159 310 163 Optional Module Wiring Wire an external button or keypad customer supp...

Страница 5: ...Closed Terminals 7 10 Digital S3 L Frequency Input For sensor wiring PC COMM wiring The 9900 1BC requires regulated 10 8 to 35 2 VDC 24 VDC nominal from an external power supply Maximum current draw...

Страница 6: ...than 25 04 please contact your local GF sales office for upgrade information ENTER 3s 1x HOLD ENTER ENTER WARNING Georg Fischer Signet strongly recommends against the use of 4 to 20 mA current loop c...

Страница 7: ...n Collector and relay s pg 10 Next step System Setup Step 3 All wiring connections to the 9900 1BC are made via removable terminal plugs In general Terminals accept 12 to 24 AWG wire Strip 7 mm 0 28 i...

Страница 8: ...FLOW DATA GND SHLD V DATA GND SHLD V DATA GND SHLD V 515 525 2536 2540 2000 2100 2507 2551 XX 11 Blind Magmeter 2552 DATA GND SHLD V Brown White Blue Black Shield Brown White Blue Black Shield Black...

Страница 9: ...ternal button or keypad not supplied to remotely control the 9900 1BC by wiring the Batch Module as shown 3 9900 397 Batch Module Start Resume Common Stop Inhibit 9900 Batch Controller Module revised...

Страница 10: ...l device needs logic 0 logic LOW input when the Open Collector is de energized in an NPN configuration set R1 NORMAL to CLOSED in the RELAY menu PWR PWR Loop Loop OC OC Pull Up Resistor 5K 10K 1 4 W P...

Страница 11: ...Batch Percentage Window Time High Limit Hysteresis Low Limit Process Window Hysteresis MISSING Missing Signal Activates relay when no flow is detected for X seconds during a batch cycle X is user defi...

Страница 12: ...Hysteresis Time Low Setpoint Process Time High Limit Hysteresis Low Limit Process High Setpoint Relay energized Relay de energized Batch Percentage Window Process 0 0 100 0 100 0 100 Overrun 90 100 Re...

Страница 13: ...e through a smaller bypass line to reduce the fill rate see diagram After the batch is dispensed the bypass relay de energizes completing the sequence NOTE If Relay 1 is selected for Two Stage operati...

Страница 14: ...Navigation Keys Mechanical Relay R3 Indicator LED ENTER UP DOWN keys Scroll through Menu options or adjust values during editing Press both together to exit a menu or escape without saving RIGHT key...

Страница 15: ...is basic operating procedure repeats throughout the 9900 program 1 Press ENTER for 3 seconds to enter EDIT menu 2 Press to move to a specific menu item 3 Press ENTER key to select the item for editing...

Страница 16: ...s No password is necessary to change display selection Output settings cannot be edited from the View Mode The display will return to the VIEW mode if no button is pressed for 10 minutes Password Over...

Страница 17: ...ning Note ENTER button stops batch in any screen on VIEW Mode Time Left displays estimated time remaining in minutes until batch is completed Percent Complete displays percent remaining or percent com...

Страница 18: ...g source volume Displays if SOURCE VOLUME is ON Reset source volume with key Note If PWD REQUIRED is set to YES you may be prompted to enter your password PWD REQUIRED setting can be changed in the OP...

Страница 19: ...h overrun Manual Overrun Compensation ADVANCED Mode only When Manual Compensation is enabled a batch will be stopped when the dispensed batch volume reaches an amount equal to the batch size volume mi...

Страница 20: ...00 mA Default 20 mA Test Loop Press or to manually output a current value from 3 6 mA to 21 00 mA to test the output loop INPUT Menu LOOP Menu Mode Select Select ADVANCED or SIMPLE Mode ADVANCED Mode...

Страница 21: ...esired ON delay Default 5 sec Note If MISSING has a delay value in the Input menu the relay will be delayed by the combination of the Input On Delay and the Relay On Delay Stop Batch In HI FLOW MISSIN...

Страница 22: ...on page 13 Main Relay Select ADVANCED Mode only Selects the specified relay as the main relay for two stage valve control This relay will be de energized when the batch volume reaches the setpoint pe...

Страница 23: ...S Source Volume Selects SOURCE VOLUME display option Choose ON or OFF Default OFF Volume Reset If SOURCE VOLUME is ON set the reset value for the source volume Default 1000 GAL Bar Graph Source If SOU...

Страница 24: ...ff percentage cannot be zero Volume entered during Volume Calibration is too low to calculate a K Factor K Factor error during volume calibration Value cannot be zero At least one batch must have a no...

Страница 25: ...nd returns to VOLUME CAL 5 Press ENTER to accept the new K Factor 9900 displays SAVING or press keys simultaneously to escape without saving and return to Enter Volume NOTE You may enter your own calc...

Страница 26: ...dance 12 V loop power 250 max 18 V loop power 500 max 24 V loop power 750 max Environmental Requirements Ambient operating temperature Backlit LCD 10 C to 70 C 14 F to 158 F Storage Temp 15 C to 70 C...

Страница 27: ...00 mA OC Outputs 1 Analog Outputs 1 passive Specifications Standards and Approvals CE UL CUL RoHS compliant Manufactured under ISO 9001 for Quality ISO 14001 for Environmental Management and OHSAS 18...

Страница 28: ...ht Angle 6682 1103 159 001 711 Relay Module Plug 3 Pos Right Angle 6682 1104 159 001 712 Loop Power Plug 4 Pos Right Angle 6682 3004 159 001 725 Freq S3 L Plug 4 Pos In Line 6682 3104 159 001 713 Freq...

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