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 18 

4.6 BATTERY 

MAINTENANCE

The battery should be inspected per the "Service Schedule" sec-

tion. The following procedure should be followed for inspection:
1.  Inspect the battery posts and cables for tightness and corro-

sion. Tighten and clean as necessary.

2.  Check the battery fluid level of unsealed batteries and, if nec-

essary, fill with Distilled Water Only. Do not use tap water in 

batteries.

3.  Have the state of charge and condition checked. This should 

be done with an automotive-type battery hydrometer. 

 Do not dispose of the battery in a fire. The 

battery is capable of exploding.

 A battery presents a risk of electrical shock 

and high short circuit current. The following 

precautions are to be observed when work-

ing on batteries:

•  Remove the 7.5A fuse from the generator con-

trol panel.

• Remove watches, rings or other metal objects.

• Use tools with insulated handles.

• Wear rubber gloves and boots.

•  Do not lay tools or metal parts on top of the 

battery.

•  Disconnect charging source prior to connecting 

or disconnecting battery terminals.

n

 

Do not open or mutilate the battery. 

Released electrolyte has been known to 

be harmful to the skin and eyes, and to be 

toxic.

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The electrolyte is a dilute sulfuric acid that 

is harmful to the skin and eyes. It is electri-

cally conductive and corrosive. The follow-

ing procedures are to be observed:

• Wear full eye protection and protective clothing.

•  Where electrolyte contacts the skin, wash it off 

immediately with water.

•  Where electrolyte contacts the eyes, flush thor-

oughly and immediately with water and seek 

medical attention.

•  Spilled electrolyte is to be washed down with 

an acid neutralizing agent. A common practice 

is to use a solution of 1 pound (500 grams) 

bicarbonate of soda to 1 gallon (4 liters) of 

water. The bicarbonate of soda solution is to 

be added until the evidence of reaction (foam-

ing) has ceased. The resulting liquid is to be 

flushed with water and the area dried.

 Lead-acid batteries present a risk of fire 

because they generate hydrogen gas. The 

following procedures are to be followed:

• DO NOT SMOKE when near the battery.

•  DO NOT cause flame or spark in battery area.
•  Discharge static electricity from body before 

touching the battery by first touching a ground-

ed metal surface.

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Be sure the AUTO/OFF/MANUAL switch is 

set to the OFF position before connecting 

the battery cables. If the switch is set to 

AUTO or MANUAL, the generator can crank 

and start as soon as the battery cables are 

connected.

 Be sure the utility power supply is turned off 

and the 7.5A fuse is removed from the gener-

ator control panel, or sparking may occur at 

the battery posts as the cables are attached 

and cause an explosion.

4.7  

ADJUSTING GT-530 VALVE 
CLEARANCE

After the first six (6) months of operation or 500 hours of 

operation, check the valve clearance in the engine, adjust if 

necessary.
Important:

 If feeling uncomfortable about doing this procedure 

or the proper tools are not available, please contact the Dealer for 

service assistance. This is a very important step to ensure longest 

life for the engine.

To check valve clearance:

The engine should be cool before checking. If valve clearance is 

• 

0.002" - 0.004" (0.05 - 0.1mm), adjustment is not needed.

Remove spark plug wires and position wires away from plugs.

• 

Remove spark plugs.

• 

Make sure the piston is at Top Dead Center (TDC) of its com-

• 

pression stroke (both valves closed). To get the piston at TDC, 

remove the intake screen at the front of the engine to gain 

access to the flywheel nut. Use a large socket and socket 

wrench to rotate the nut and hence the engine in a clockwise 

direction. While watching the piston through the spark plug 

hole. The piston should move up and down. The piston is at 

TDC when it is at its highest point of travel.

To adjust valve clearance (if necessary), (Figure 4.4):

Make sure the engine is at 60° to 80° F.

• 

Make sure that the spark plug wire is removed from the spark 

• 

plug and out of the way.

Remove the four screws attaching the valve cover.

• 

Loosen the rocker jam nut. Use a 10mm allen wrench to turn 

• 

the pivot ball stud while checking clearance between the rocker 

arm and the valve stem with a feeler gauge. Correct clearance 

is 0.002-0.004 inch (0.05-0.1 mm).

NOTE:

Hold the rocker arm jam nut in place as the pivot ball stud is 

turned.

Maintenance

Содержание EcoGen 6kW

Страница 1: ...enerator Owner s Manual LISTED C US NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTA...

Страница 2: ...3 Electrical Checks 10 2 4 Generator Tests Under Load 12 2 5 Checking Automatic Operation 12 Operation 12 3 1 Control Panel Interface 12 3 2 Automatic Operation 13 3 3 Sequence of Automatic Operation...

Страница 3: ...mation each indicates is as follows nThis symbol points out important safety information that if not followed could endanger personal safety and or property of others This symbol points out potential...

Страница 4: ...to correct generator operation Do not alter the instal lation or permit even partial blockage of ventilation provisions as this can seriously affect safe operation of the generator The generator MUST...

Страница 5: ...e Consult the local fire department with any ques tions pertaining to fire extinguishers EXPLOSION HAZARDS Do not smoke around the generator Wipe up any fuel or oil spills immediately Ensure that no c...

Страница 6: ...tions For that reason the engine is equipped with the fol lowing systems that protect it against potentially damaging condi tions 1 Low Oil Pressure Sensor 6 Low Battery 2 High Temperature Sensor 7 Un...

Страница 7: ...rs 1 5 2 ENGINE Type of Engine GT 530 Number of Cylinders 2 Rated Horsepower 3 600 rpm 18 Displacement 530cc Cylinder Block Aluminum w Cast Iron Sleeve Valve Arrangement Overhead Valves Ignition Syste...

Страница 8: ...es determine the proper location 1 9 LOCATION nThe engine exhaust fumes contain carbon monoxide which can be DEADLY This dan gerous gas if breathed in sufficient con centrations can cause unconsciousn...

Страница 9: ...the enclosure Annex A Explanatory Material A4 1 4 2 Means of demonstrating compliance are by means of full scale fire test or by calculation procedures Because of the limited spaces that are frequentl...

Страница 10: ...of vegetation Clearance at the top should be a minimum of 48 inches from any structure overhang or projections from the wall The generator should not be placed under a deck or other structure that is...

Страница 11: ...erator con trol panel Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of the battery Disconnect chargin...

Страница 12: ...INITIAL START UP NOTE These units have been run and tested at the factory prior to being shipped and do not require any type of break in NOTE This unit comes filled with oil from the factory Check the...

Страница 13: ...Use ARROW keys to scroll and find the first number of your Activation Code Press ENTER to select Repeat this step until all digits have been entered Use ESCAPE to correct previous digits Display Read...

Страница 14: ...vidence of overheat ing etc 9 When testing under load is complete turn OFF electrical loads 10 Set the generator s main circuit breaker to its OFF or OPEN position 11 Let the engine run at no load for...

Страница 15: ...menu is reached This page displays the following options HISTORY STATUS EDIT AND DEBUG See the Appendix Menu System 3 2 AUTOMATIC OPERATION To select automatic operation do the following 1 Make sure t...

Страница 16: ...stops immediately 11 During Auto mode cranking if the remote start contacts OPEN OFF the cranking cycle does NOT abort but continues until complete Once the engine starts it will run for one 1 min ute...

Страница 17: ...shut down The under frequency setting is 55 Hz Internal Fault Shutdown Alarm This alarm cannot be cleared call service dealer Undervoltage Shutdown Alarm If the generator voltage falls below 85 of no...

Страница 18: ...ILL ABOVE THE FULL MARK 5 Install the dipstick 6 Reset the AUTO OFF MANUAL switch to its original position 7 If the generator was running first turn the generator s main circuit breaker back to the ON...

Страница 19: ...AUTO position 8 Dispose of used oil at a proper collection center Repeat steps 2 and 3 for the oil reservoir 4 4 CHANGING THE ENGINE AIR CLEANER See The Generator section for the location of the air c...

Страница 20: ...be followed DO NOT SMOKE when near the battery DO NOT cause flame or spark in battery area Discharge static electricity from body before touching the battery by first touching a ground ed metal surfa...

Страница 21: ...er have a Dealer thoroughly clean dry and inspect the generator If the structure ex home has been flooded it should be inspected by a certified electrician to ensure there won t be any electrical prob...

Страница 22: ...erator control panel Start the unit by moving the AUTO OFF MANUAL switch to MANUAL Allow the unit to warm up thoroughly 8 Stop the unit by setting the AUTO OFF MANUAL switch to OFF 9 Turn on the utili...

Страница 23: ...2Y or 500 hours of operation COOLING Enclosure louvers X X W BATTERY Remove corrosion ensure dryness X X M Clean and tighten battery terminals X X M Check charge state X R EVERY 6 M Electrolyte level...

Страница 24: ...k plug s 2 Clean re gap or replace plug s 3 Fuel pressure incorrect 3 Confirm fuel pressure to regulator is 10 12 water column 0 36 0 43 psi for LP 4 Choke remains closed 4 Verify choke solenoid moves...

Страница 25: ...e same navigation method to select the the desired screen refer to the Menu System diagram 6 1 1 CHANGING SETTINGS EDIT MENU To change a setting such as display contrast go to the EDIT menu and use th...

Страница 26: ...E DEBUG INPUTS OUTPUTS DISPLAYS EDIT CONTRAST LANGUAGE TIME DATE EXERCISE TIME SPEED ESC Press the ESCAPE key to jump back up through the menu levels Use the key to navigate through the menu ENTER Use...

Страница 27: ...Generac Power Systems Inc 25 25 Drawing No 0J1320 B Installation Diagram...

Страница 28: ...26 Generac Power Systems Inc 26 Installation Diagram Drawing No 0J1320 B...

Страница 29: ...Generac Power Systems Inc 27 27 Drawing No 0J1320 B Installation Diagram...

Страница 30: ...T BATTERY VOLTAGE SENSING AC DISTRIBUTION PANEL 120 240V DC DISTRIBUTION PANEL 12V 24V 48V BATTERY 12V 24V 48V INVERTER CHARGER GENERATOR HOUSE HOUSE LOADS HOUSE LOADS 120V 240V CHARGER SUPPLY TWO WIR...

Страница 31: ...29 Drawing No 0J1323 C Oil Make up System...

Страница 32: ...30 Notes...

Страница 33: ...31 Notes...

Страница 34: ...ponsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service...

Страница 35: ...hat part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replac...

Страница 36: ...er service does not normally exist without a renewable energy system including an inverter battery bank and alternative energy power source Fuel connections other than conventional utility company sup...

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