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Y Series TechBook

High voltage accessory connections

Two options are available with Y Series spa packs for connecting high voltage accessories: 0250” quick-connect

terminals, or industry standard AMP pins and housings

In.ye-ce 230 V

These tabs require high-voltage accessories to have straight, non-insulated, female quick-connect terminals for

all connections, including ground Depending on where the connections are made on the inye PCB and 230 V

accessories are supported Refer to the following tables for correct connections Note that all female terminals must

be correctly and completely seated on the PCB tab for proper current ratings

Pump 2 (A2)
Voltage

230 V

Green / ground

P51

Black / low speed

K6-P

Red / high-speed

K3-P

White / common

P60

Blower (A4) (in.ye-5 ce only)
Voltage

230 V

Green / ground

P48

Black / line

K6-P

White / common

P57

Pump 3 (A4) (in.yt-5 ce only)
Voltage

230 V

Green / ground

P48

Black / low speed

K6-P

White / common

P57

Circ. pump* (A1)
Voltage

230 V

Green / ground

P52

Black / line

K4-P

White / common

P62

Light (12 V AC, 1A Max.)
Voltage

Always on

P34

Relay

P35

Pump 1 (A3)
Voltage

230 V

Green / ground

P49

Black / low speed

K2-P

Red / high-speed

K1-P

White / common

P59

Ozonator* (A1)
Voltage

230 V

Green / ground

P52

Black / line

K4-P

White / common

P62

Direct output 1 (in.ye-5 ce only)

(Floating connector)

Voltage

230 V

Green / ground

P47

Black / line

P32

White / common

P56

This table shows typical connections OEMs may have a different connection scheme

K10

P84

P28 P30

P33 P36

P37

P25

P79 P80 P78

P25

P22

P76

P77

P64

P63

P54

P39 P40

P34

P18

P19

P24

P29

P38

P41

P42

P45

P46

P65

P66

P43

P83

P44

P47

P35

20A/480V

20A/600V

20A/480V

0.25mA/250VAC

SLOW-BLOW

G N

P74 P75

P14 P15

P13

P32

P31

P21

P17

P48

P49

P50

P51

P52

P53

P56
P57
P58
P59
P60
P61
P62

P55

A3 P1

A4 P3 or Blower

A1 O3 or CP

OPTIONAL

PP-1 SPLITTER

A2 P2

Di1 “Floating connector”

Y COPPER

CONDUCTORS

WARNING

P81P82

ONLY ONE OR THE OTHER OF THE 2 FEATURES IS INSTALLED,

P2 SECOND SPEED OR EXTRA PUMP P3.

SIGNIFIE QUE SEULEMENT L’UNE OU L’AUTRE DES DEUX FONCTIONALITÉS EST INSTALLÉ,

P2 DEUXIÈME VITESSE OU POMPE SUPPLÉMENTAIRE P3.

* Ozonator and circ pump can be combined on the same

output via the optional slitter PP1.

Содержание Aeware in.k200 series

Страница 1: ...ok Gecko Alliance 450 des Canetons Quebec City Qc G2E 5W6 Canada 1 800 78 GECKO 9225 Stellar Court Corona CA 92883 USA 951 667 2000 www geckoalliance com Printed in Canada 08 2012 9919 101184 Rev 08 2...

Страница 2: ...rror codes Y Series error codes summary 29 Hr error message flow chart step by step 30 Prr error message flow chart step by step 30 HL error message flow chart step by step 31 FLO UPL error message fl...

Страница 3: ...OF HIGHLY FLAMMABLE MATERIALS LOW supply VOLTAGE OR IMPROPER WIRING MAY CAUSE DAMAGE TO THIS CONTROL SYSTEM READ AND FOLLOW ALL WIRING INSTRUCTIONS WHEN CONNECTING TO POWER SUPPLY THIS PACK CONTAINS...

Страница 4: ...or a genuine top of its class product It is the natural choice for anyone who wants an easy to understand multi application solution With the Gecko Y Series you don t have to wonder about compatibilit...

Страница 5: ...he heater start time In t cip water temperature algorithm Features The Y Series systems boast a long list of technical features Each of them contributes to bringing the most advanced solutions availab...

Страница 6: ...r outputs Enough outputs for all your spa needs Light outputs 1 direct 1 switched Main keypad connector Communications link in touch or in stik Accessible bonding lugs Front view Side view 4 98 126 mm...

Страница 7: ...s link in touch or in stik Enough outputs for all your spa needs Light outputs 1 direct 1 switched Main keypad connector Communications link in touch or in stik Accessible bonding lugs Front view Side...

Страница 8: ...ft gasket Approvals UV resistance ASMTD4329 UL CSA TUV and CE Note The spa pack must be installed at least 4 52 mm above potential flood level If floor is on ground level pack should be raised at leas...

Страница 9: ...mmonly used against corrosion such as WD 40 family products as they could damage the power box due to a negative chemical reaction between some industrial oils and its plastic enclosure Any other mate...

Страница 10: ...taller s responsibility to ensure that no obstructions cables piping etc are present below the deck at the drill hole location Note If the installation location is not perfectly even e g wood surface...

Страница 11: ...for the Y Series spa control you ll need a Phillips screwdriver and a flat screwdriver Loosen the 4 or 6 screws of the spa pack cover and remove it Remove 5 1 2 142 mm of cable insulation Strip away...

Страница 12: ...WN wires in ye electrical wiring European model L1 L1 L1 L1 N N G G G G N L2 L2 L2 L3 L3 1 phase 2 phases with single neutral 3 phases with single neutral 3 phases Delta In yt ce230VACor230 400VAC Cor...

Страница 13: ...installations only The heater is permanently connected to line 2 via F1 You have no jumper to manage Note To convert a 240 V North American model to 120 V simply move the BROWN connection from P9 to...

Страница 14: ...urations 98 It s important to specify the current rating of the GFCI used to ensure safe and efficient current management and reduce nuisance GFCI trippings Press and hold Prog button until you access...

Страница 15: ...tors inside connect the in stik to the communications port see figure and then re apply power to pack At power up the spa pack will upload all the different configurations from the in stik memory The...

Страница 16: ...epending on the manufacturer Note 2 If both CP and ozone accessories are used controlled by same output configure output O3 as unused Config A1 A2 A3 CPconfiguration Ozoneconfiguration FilterType Heat...

Страница 17: ...ation On during Filter cycle with CP Clean CP CP 2 O3 P2 2sp P1 2sp DIR DIR P3 2 SP On during Filter cycle with P1 Clean P1L P1 in yt 7 P1 2 speed Output 2 Output 5 Note If P3 2 speed is used CP must...

Страница 18: ...40 V P2 2 spd 240 V C3 P3 2 spd 240 V P4 2 spd 240 V O3 240 V A1 240 V 4 In yt 12 with low level 180 revision 1 Config A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 CPconfiguration Ozoneconfiguration FilterType He...

Страница 19: ...2 1H 1L 2H 2L 3H 3L 4H 4L P5 BL CP O3 L2 H ON Accessory connected to relay Output 12 Output 13 CP Accessory connected to the Direct Output 1 Output 14 CP Accessory connected to the Direct Output 2 Hea...

Страница 20: ...rrent draw of Output 9 accessory Output A current 0 to 15 amperes Current draw of Output 10 accessory Output B current 1 to 15 amperes Current draw of Output 11 accessory Output C current 1 to 15 ampe...

Страница 21: ...is in reality the low speed output of the last unused 2 spd accessory For example in an in yt 7 if Pump 3 is a single speed pump the unused low speed output can be used as a circulation pump Both acce...

Страница 22: ...Voltage Always on P34 Relay P35 Pump 1 A3 Voltage 230V Green ground P49 Black low speed K2 P Red high speed K1 P White common P59 Ozonator A1 Voltage 230V Green ground P52 Black line K4 P White common...

Страница 23: ...Red high speed K1 P White common P58 Pump 4 B2 in yt 12 only Voltage 230V Green ground P118 Black lowspeed K26 P Red high speed K27 P White common P123 Ozonator A1 Voltage 230V Green ground P52 Black...

Страница 24: ...low speed K2 P K2 P White common P58 P69 Ozonator A1 Voltage 120V 240V Green ground P52 P52 Black line K1 P K1 P White common P61 P72 Directoutput1 in ye 5ceonly Floatingconnector Voltage 120V 240V G...

Страница 25: ...2 P K2 P Red high speed K4 P K4 P White common P58 P69 Pump 4 B2 in yt 12 only Voltage 120V 240V Green ground P118 P118 Black lowspeed K26 P K26 P Red high speed K27 P K27 P White common P123 P129 Ozo...

Страница 26: ...of plastic enclosure and is available in single pump dual pump dual pump blower or pump blower configurations Easy to install in k200 comes with an in link connector Note The Y Series spa control is a...

Страница 27: ...yturnspump off afterapredetermined periodof time unless ithasbeenmanually deactivated ThePump 2and orBlower indicatorlightsupwhen thecorrespondingoutput ison Note with dual speed pump the indicator wi...

Страница 28: ...to activate the Off mode Quick press Key 1 to reactivate the system before the expiration of the 30 minute delay While the Off mode is engaged the display will toggle between OFF and the water tempera...

Страница 29: ...s during this time If the readings received from the system are not valid blanks will be displayed until normal readings have been successfully found After verifying pump activation and taking a water...

Страница 30: ...ition or a problem which needs to be corrected to ensure proper functioning of the system Both the error code and the water temperature are alternatively displayed Allerrorscodeswillbedisplayedon the...

Страница 31: ...a pack Flow chart Step by Step Hr error message flow chart step by step Verify if regulation probe located above the heater is properly connected Step by Step Verify if regulation probe is properly co...

Страница 32: ...roperly connected Reset system If HL error message persists replace spa pack yes Wait until spa cools down add cold water if needed Reset system no no yes If problem persists replace heater If problem...

Страница 33: ...V pump may be overheating water during filter cycle Shorten filter cycle duration If hotweatherisnota factor 2 Lower Set Point below current water temperature The Heater indicator should disappear fr...

Страница 34: ...sts replace spa pack FLO Primary pump is activated but the system doesn t detect any water flow Make sure water valves are open and that water level is high enough Check and remove anything obstructin...

Страница 35: ...em persists replace spa pack Remove spa cover and let systemcool down until the error clears Replace spa pack if problem persists Replace spa pack if problem persists Measure water temperature with a...

Страница 36: ...pump for both speeds Problem solved yes no Replace Pump 1 Replace spa pack yes If Pump 1 is not working follow this troubleshooting flow chart 98 Pump 1 does not work Check for an error message on key...

Страница 37: ...ector Turn Pump 1 to high speed and take voltage reading between Pin 1 Pin 3 Yourreadingshouldbe 240 V for a 240 V pump 120 V for a 120 V pump Pump 1 high speed fuse F1 Pump 1 low speed fuse F2 Turn P...

Страница 38: ...o Replace Pump 2 orblower Replace spa pack yes If Pump 2 or blower is not working follow this troubleshooting flow chart Pump 2 or blower doesn t work flow chart step by step 98 Pump 2 or blower is no...

Страница 39: ...in link connector Turn Pump 2 to high speed and take voltage reading between Pin 1 Pin 3 Yourreadingshouldbe 240 V for a 240 V pump 120 V for a 120 V pump Pump 2 fuse F3 Turn Pump 2 to low speed and t...

Страница 40: ...tting a voltage reading Step by Step If circulation pump is not working Verify low level programming configuration Start circulation pump by setting temperature set point 2 F higher than actual water...

Страница 41: ...urned on manually If the ozonator is not working Check if Filter Cycle indicator appears steady on keypad If the filter indicator is blinking it indicates that the filter cycle has been interrupted In...

Страница 42: ...mer fuse Replace spa pack if there is still nothing on keypad display Flow chart For North American systems Step by Step Nothing seems to work Verify that all screws are properly tightened on the term...

Страница 43: ...by step For 230 V AC system 1 phase Do you read 230 V AC between L1 N 2 phases Do you read 230 V AC between L1 N and L2 N 3 phases Do you read 230 V AC between L1 N L2 N and L3 N 3 phases Delta Do yo...

Страница 44: ...reachreading Ifyoudonotgetgood readings thisindicatesan electricalwiring problem Call an electrician For 3 phase Delta system Measurevoltagebetween line1andline2 between line1andline3and betweenline2a...

Страница 45: ...is not as it should be verify if heater terminals are properly connected If it is replace spa pack In the case of the European model in yt ce only replace accessory fuse If problem persists replace sp...

Страница 46: ...box GFCI panel Verify that GFCI is properly connected If it s not verify GFCI diagram and reconnect it Verify the spa pack wiring make sure that the neutral and the ground have not been inverted From...

Страница 47: ...the standards applicable in the country of installation Disconnect incoming power lines by loosening the screws on the terminals of the terminal block Carefully revise the spa plumbing schematics and...

Страница 48: ...ctive spa pack unit from the spa Once that is done remove the old keypad from the spa Note the procedure on keypad replacement shown here is for educational purposes only It is not always necessary to...

Страница 49: ...due left over from the old keypad Place a rubber 2 O ring gasket at the end of each heater nut to prevent water leakage between the heater nuts and the 2 PVC heater tailpieces When installing the new...

Страница 50: ...ections Return Live and Ground Manually remove the HL probe Temp probe connector HL Probe Temp Probe Live Ground Return in flo Adjust the heater position and tighten the screws Plug the in flo connect...

Страница 51: ...r Manually remove the topside cable and the in link cables Using the Phillips screwdriver remove the strain relief bracket Remove the 2 screws from the assembly AMP bracket Remove the 2 screws of the...

Страница 52: ...rd to remove the card from the in yt enclosure Using the Phillips screwdriver remove the strain relief bracket Remove the 2 screws from the assembly AMP bracket Remove the 2 screws of the shroud aroun...

Страница 53: ...m the AMP assembly brackets Remove the 2 green grounding screws Remove the in link bracket Remove the screw from the bottom left side of the PCB Slide the circuit board downwards to disengage it from...

Страница 54: ...single line with neutral 16 A Max 60 Hz nominal 1 5 1 0 Hz Heat wav rating Voltage 120 or 240 V 60Hz Wattage 4 kW at 240 V 1 kW at 120 V Also available 5 5 kW at 240 V AC Flow rate Minimum of 18 GPM...

Страница 55: ...tage for the TUV version will reflect the input voltage typically 230 V AC 2 This model can be converted to a dedicated 120 V model 3 Pump 2 can only be installed if Pump 1 is a single speed pump 4 To...

Страница 56: ...ok Gecko Alliance 450 des Canetons Quebec City Qc G2E 5W6 Canada 1 800 78 GECKO 9225 Stellar Court Corona CA 92883 USA 951 667 2000 www geckoalliance com Printed in Canada 08 2012 9919 101184 Rev 08 2...

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