GBR Systems M-40, Руководство оператора и по обслуживанию

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M-40 OPERATOR & SERVICE MANUAL ISSUE 05/01 REPAIR AND REPLACEMENT
SECTION F – PAGE 2
F.1 REPAIR ANALYSIS PROCEDURES
The Repair Analysis Procedures section is used to isolate an identified
problem to a faulty component or subassembly. It contains this Introduction
and the Repair Analysis Procedures (RAPs).
RAPs will normally isolate a problem to a specific component or
subassembly, excluding the wire harness. Wire harnesses are diagnosed
using the interconnect drawings and the Block System Diagrams found in
Appendix C and the schematics in Section H.
In the Y/N (Yes/No) steps of the RAPs, a Yes response will lead you to the
next step. A No response will indicate a corrective action, or will direct you to
another step. When the indicated corrective action has been completed,
restart the system to verify that the problem has been corrected.
F.1a Initial Actions
Initial Actions are used to gather information from the operator concerning
problems in the M-40.
1. Obtain an accurate description or demonstration of the problem. Request
all information on the failure. Some features of the machine may not be
tested during the system checks and therefore, operator input will be a
valuable asset to help diagnose the total system. If the problem is erratic
behavior of the machine, contact your service engineer.
2. If the problem is the result of improper operator action, refer the operator
to the operating instructions or instruct the operator on the proper
actions.
3. Switch the main power OFF.
4. Check all areas of the machine for paper or other obstructions (including
inside the folder). Remove any paper or obstructions. Feed a document
(using the red hand wheel) through the machine to confirm that alignment
adjustments are correct.
5. Turn ON the M-40, select “RUN” from main page and turn on conveyors:

All drive belts are moving

Sensors are not blocked or fouled

Machine operating parameters set correctly

Document inserted at singulator roller passes through and is properly
folded
NOTE: If physical paper jams recur and mechanical adjustments are correct,
contact GBR for further assistance. Potential trouble spots are numerous but
include worn or damaged parts; stretched drive belts; excess static.
6. Verify all cable connections are properly mated, and all applicable sensor
connections (as per application) are mated properly and not obstructed.
In SETUP, verify that correct input peripheral devices are selected.

Feeder section: Ensure the input connection is properly made.

StreamFeeder: Ensure that the interface cable connection is properly
made if that option is installed.
7. Ensure all covers are closed.
8. Verify the Emergency Stop button is not actuated.
9. Proceed to System Checks.
10. Turn ON the Inserter, press RESET/ON, and confirm the following:

All drive belts are moving

Sensors are not blocked or fouled

Machine operating parameters set correctly

Document inserted into paper enters at correct location to fold

DBL Detect sensor position is adjusted at the factory but may need fine-
tuning due to paper type and weight.