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Page I

Table of Contents

Digital Feeder Operation and Maintenance Manual

© GBC Pro - Tech February 2000

Table of Contents

Section 1: Safety

1.1 Symbols ......................................................................................................1 - 1

1.2 Safety features ...........................................................................................1 - 1

1.3 Installation .................................................................................................1 - 3

1.4 Operations .................................................................................................1 - 8

1.5 Getting started ...........................................................................................1 - 9

1.6 Troubleshooting .........................................................................................1 - 10

1.7 Maintenance ..............................................................................................1 - 11

1.8 Label locations ..........................................................................................1 - 12

Figure 1.8.1 Label Location ......................................................1 - 13

Section 2: Warranty

2.1 Limited warranty information ...................................................................2 - 1

2.2 Exclusions to the warranty .......................................................................2 - 1

Содержание 930 - 042

Страница 1: ...DIGITAL FEEDER OPERATION MAINTENANCE MANUAL Instruction Manual...

Страница 2: ...4151 Anderson Road DeForest WI 53532 Revision Ph 608 246 8844 Fx 608 246 8645 DIGITAL FEEDER OPERATION MAINTENANCE MANUAL February 2000 GBC Pro Tech Do not duplicate without written permission Part nu...

Страница 3: ...Tech assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrighted 2000 by GBC Pro Tech All rights reserved The information contained...

Страница 4: ...Read me file Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 This page intentionally left blank...

Страница 5: ...ebruary 2000 Fax Correspondence Fax number 608 246 8645 Date To Sean Flood GBC Pro Tech 4151 Anderson Road DeForest WI 53532 From Company Address Phone number Fax number Re Digital Feeder Operations a...

Страница 6: ...Read me file Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 This page intentionally left blank...

Страница 7: ...Section 1 Safety 1 1 Symbols 1 1 1 2 Safety features 1 1 1 3 Installation 1 3 1 4 Operations 1 8 1 5 Getting started 1 9 1 6 Troubleshooting 1 10 1 7 Maintenance 1 11 1 8 Label locations 1 12 Figure...

Страница 8: ...tions 3 1 General 3 1 3 2 Consumables 3 1 3 3 Function 3 2 3 4 Electrical 3 2 3 5 Dimensions 3 3 Figure 3 5 1 Digital Feeder 3 4 Figure 3 5 2 Conveyor 3 5 Section 4 Installation 4 1 Pre installation c...

Страница 9: ...bruary 2000 4 3 Unpacking 4 5 4 4 Shrink wrapped 4 6 4 5 Crated 4 7 4 6 Set up 4 9 4 7 Leveling 4 13 4 8 Connections 4 15 4 9 Safety check 4 18 4 10 Control panel check 4 23 Section 5 Operations 5 1 C...

Страница 10: ...ing started 6 1 Loading the sheet stack 6 1 6 2 Adjusting the guides 6 2 6 3 Making the adjustments 6 5 6 4 Setting the controls 6 6 Section 7 Troubleshooting 7 1 Troubleshooting guide 7 1 7 1 1 Troub...

Страница 11: ...Page V Table of Contents Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 8 3 Cleaning the control panel 8 3 8 4 Emptying the water trap 8 3...

Страница 12: ...Page VI Table of Contents Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 This page intentionally left blank...

Страница 13: ...Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury or alerts against unsafe practices or alerts against actions which could damage the product WA...

Страница 14: ...viceengineermustbe of competent nature trained and qualified to GBC Pro Tech standards to fulfill that job This person will have completedandpassedthefullservicetrainingcoursefrom GBC Pro Tech AnyGBCT...

Страница 15: ...lation Thefollowingsymbolsarepositioned atvarious points in Section 4 Installation CAUTION Failure to follow the pre installation check list can result in damage to the cutter WARNING The Digital Feed...

Страница 16: ...The machine may arrive shrink wrapped or in a plywood crate on a skid Please follow the unpacking procedure that pertains to your method of shipment WARNING The unpacking process requires at least two...

Страница 17: ...arranty does not cover malfunction of the equipment due to mishandling and or tipping GBC Pro Tech bears no responsibility for personal injury or damage due to moving the feeder improperly INFORMATION...

Страница 18: ...tments INFORMATION The JUN AIR compressor will not work for the feeder due to lack of air volume INFORMATION Both ends of the encoder cable are identical INFORMATION Do not pinch the pneumatic tubing...

Страница 19: ...e fully closed and locked position INFORMATION The encoder is attached to the upper pull roller on the Explorer 107 INFORMATION The encoder on the Explorer 107 sets the speed of the feeder to match IN...

Страница 20: ...m will stop INFORMATION If vacuum is ON and OFF is pressed under RUN the feeding head unit will stop at its current position INFORMATION Vacuum ON will only operate if RUN is ON Vacuum ON can be press...

Страница 21: ...r will only operate if the Explorer 107 is running and the sheet stack limit switch is engaged INFORMATION All E STOPS Feeder and Explorer 107 must be in the unlatched position INFORMATION A minimum s...

Страница 22: ...6 Troubleshooting Thefollowingsymbolsarepositioned at various points in Section 7 Troubleshooting WARNING Do not wear ties loose fit clothing or dangling jewelry while operating or servicing the feede...

Страница 23: ...ease follow the instructions pertaining to the step you are performing INFORMATION DANGER At no time should remove any covers or panels in an attempt to perform repairs or adjustments ELECTRICAL SHOCK...

Страница 24: ...ONE WARNUNG Electrical shock hazard Do not open No user serviceable parts inside Refer servicing to qualified service personnel Kans op elektrische schok Niet openen Bevatgeen door gebruik te reparere...

Страница 25: ...nde Teile Fur service bitte an qualifiziertes Service Personal wenden WARNING ACHTUNG MISE EN GARDE Moving parts can crush and cut Do not operate with door open WARNING ACHTUNG MISE EN GARDE Moving pa...

Страница 26: ...Page 1 14 Safety Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 This page intentionally left blank...

Страница 27: ...hiswarrantyspecificallydoesnotcoverdamage to the beltss caused by knives razor blades other sharp objectsorimproperuseofthemachine Warrantyrepair orreplacementdoesnotextendthewarrantybeyond the initia...

Страница 28: ...should be fully aware of all aspects of safety withregardstolaminationequipment Anycommissioningorserviceengineermustbe of competent nature trained and qualified to GBC Pro Tech standards to fulfill t...

Страница 29: ...ficient and self dependent feeding system to acompany the high speed Explorer 107 Laminator Interactive operation LCD module control panel Automatic adjusted speed control Vaccuum head is driven by a...

Страница 30: ...ntrol 3 4 Electrical United States Europe Wattage consumption Amperage draw 800 lbs Maximum 362 kgm 3 in minimum 7 6 cm 14 in maximum 35 6 cm Equal to the laminator 1 2 horse power drive motor Bi dire...

Страница 31: ...eeder unit Conveyor 24 vdc Crated 350 lbs 159 kg Uncrated 200 lbs 91 kg 62 in L x 48 in W x 63 in H 157 cm L x 122 cm W x 160 cm H 54 5 in H x 39 5 in W x 97 in L 138 cm H x 100 cm W x 246 cm L 54 5 i...

Страница 32: ...Specifications Page 3 4 Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 Figure 3 5 1 Digital Feeder 47 25 in 120 cm 39 5 in 100 cm 42 5 in 108 cm 12 in 30 cm...

Страница 33: ...Specifications Page 3 5 Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 Figure 3 5 2 Conveyor 34 5 in 88 cm 51 in 130 cm 8 5 in 22 cm...

Страница 34: ...Specifications Page 3 6 Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 This page intentionally left blank...

Страница 35: ...nstallation site Is there ample room for the Digital Feeder A work area must be established that allows for unrestricted movement around the Digital F e e d e r a n d p r o v i d e s s p a c e f o r e...

Страница 36: ...eeder Operation and Maintenance Manual GBC Pro Tech February 2000 Figure 4 1 1 Suggested Floor Layout 36 in 91 cm 36 in 91 cm 13 ft 4 m 17 ft 5 2 m 90 0 Squared to the Explorer 107 48 in 122 cm 47 in...

Страница 37: ...Maintenance Manual GBC Pro Tech February 2000 Figure 4 1 2 Optional cutter Layout 36 in 91 cm 36 in 91 cm 25 ft 7 6 m 13 ft 4 m 24 in 61 cm 47 in 119 cm 42 in 107 cm 27 in 69 cm 36 in 91 cm 48 in 122...

Страница 38: ...eding rollers Feeding head unit Control panel Sheet table Electrical box Feeding idler Front right side guide Front left side guide Table limit switches Leveling pad Center guide Right guide Conveyor...

Страница 39: ...le 4 3 Unpacking INFORMATION ALL SHIPMENTS ARE EX WORKS At our dock title passes to the buyer Please review your insurance coverage prior to shipment as you are responsible for all subsequent freight...

Страница 40: ...usshipping damages upon receipt INFORMATION Claims for shipping damages must be handled between your insurance company and the shipping compnay b Carefullyunwraptheshrinkwrapfromaround theDigitalFeede...

Страница 41: ...crate and then the sides in the order shown in Figure 4 5 1 CAUTION Do not allow the top to fall into the crate It can damage the feeder INFORMATION Do not put packing screws on the floor They can cau...

Страница 42: ...urbs the exact alignment of the moving parts of the machine and requires extensive realignment You can be crushed or seriously injured GBC Pro Tech s warranty does not cover malfunction of the equipme...

Страница 43: ...eder approximately 49 inches 124 cm from the front of the Explorer 107Laminator 49 in 124 cm b Remove the accessory bag secured to the top of the conveyor and set it aside for now Accessory bag conten...

Страница 44: ...atches on the front safety shieldtowardthecenterofthelaminator Safety latches d Use a second person to assist with lifting the conveyor off of the sheet table Set the conveyor near the laminator Refer...

Страница 45: ...of the laminator Locator latches INFORMATION The Explorer 107 pressure plate will not be used in conjunction with the Digital Feeder d Remove the pressure plate and set in a safe placeawayfromthelamin...

Страница 46: ...or to the front of the feeder c The third person will push the feeder forward whilethetwopeoplesupportingtheconveyor align it to the two support bars on the laminator NIP ROL LERS SUB HEA TER S TEM PE...

Страница 47: ...ches Second person Control side to drive side a Verifythatthefeederhassufficientroomaround it to load paper walk around and service if necessary INFORMATION One person will read the level while the ot...

Страница 48: ...Position the level on the control side Refer to Figure 4 7 4 Control side Figure 4 7 4 Control side Level b With two 19 mm wrenches adjust the foot bolts so that the control side is even from front t...

Страница 49: ...nnecting them Any damage cable or hose should be replacedimmediately Power Thefeedersplugrequiresagroundedthreeprong receptacle This unit operates on standard 110 VAC a Connect the power cord from the...

Страница 50: ...ing connector GBC P N 330600 a Connect air to the air filter mounted on the feeder near the electrical box Connect air here INFORMATION The JUN AIR compressor will not work for the feeder due to lack...

Страница 51: ...etal balls from the accessory bag b Place one metal ball into each of the holes in the position bar on the sheet guide assembly Optional cutter The GBC Explorer System is composed of the GBC Digital F...

Страница 52: ...r flow 4 9 Safety check Thesafetycheckwillensurethatallsafetydevices andinterlockswitchesarefunctioningproperly Referto Section 5 Operations for detailed explanation of the controlpanel WARNING Do not...

Страница 53: ...rom the sheet table when raising or lowering You may be crushed a Press POWER to on the feeder Power ON OFF b Press TABLE under TAB on the feeder controlpanel TABLE STOP Sheet table stops once the tab...

Страница 54: ...limit switch is reset d Loosen the left and right head unit adjust knobs and slide the feeding head unit to its far most back position Right head unit adjust knob Feeding head unit Left head unit adj...

Страница 55: ...POWER to I on the Explorer 107 ROLL LAMINATOR Model Explorer 107 Input voltage 220V 60Hz Input current 27A Power cunsuption 5 800 W Temperature range Up to 160 o C Current rating of circuit breaker 3...

Страница 56: ...RUN ON OFF g Push in the E STOP located below the feeders ON OFF Push in Power to the feeder control panel is removed d Rotate the E STOP clockwise to reset Rotate Power to the feeder control panel i...

Страница 57: ...hRUNandVACUUMcommandshave been pressed in previous steps press them again in this proceduretoconfirmthedisplaychanges RUN a Press RUN ON An audible beep sounds andthe ON isilluminated RUN ON OFF Displ...

Страница 58: ...ghtextinguishes VACUUM ON OFF Displayshows DIGITAL FEEDER GBC RUN OFF VAC OFF JOB 1 TABLE STOP SHEET 7 28 32 GAP 00 32 JOB a Press JOB An audible beep sounds per press and the numeric value for job in...

Страница 59: ...per press and the numeric value for job begins flashing JOB MEM Displayshows DIGITAL FEEDER GBC RUN OFF VAC OFF JOB 1 TABLE STOP SHEET 7 28 32 GAP 00 32 INFORMATION Refer to Section 5 3 Job programmin...

Страница 60: ...C OFF JOB 1 TABLE STOP SHEET 7 28 32 GAP 00 32 c Press Table An audible beeps once per press The sheet table begins to travel in a downwarddirection TABLE STOP Displayshows DIGITAL FEEDER GBC RUN OFF...

Страница 61: ...STOP SHEET 99 31 32 GAP 00 32 b Press SHEET An audible beeps once per press Press and hold five repetitious beeps soundandtheinputvalueautomatically decreases Minimum input is 7 28 32 SHEET Displaysh...

Страница 62: ...l GBC Pro Tech February 2000 g Press GAP An audible beeps once per press Press and hold five repetitious beeps soundandtheinputvalueautomatically decreases Minimuminputis00 32 GAP Displayshows DIGITAL...

Страница 63: ...ontrol side of the machine Refer to Figure 5 1 1 Control panel The control panel is separated into six groupings RUN VACUUM JOB TABLE SHEET and GAP When POWER is pressed to the display panel will indi...

Страница 64: ...MATION If vacuum is ON and OFF is pressed under RUN the feeding head unit will stop at its current position 3 VACUUM ON When pressed illuminates and engages the air and the feeding head unit drive mot...

Страница 65: ...1 JOB MEM 7 JOB MEM When pressed selects the job number displayed for storing parameters JOB MEM INFORMATION Refer to Section 5 3 Job programming to store paramenters WARNING Keep hands and feet away...

Страница 66: ...m sheet size is 40 in 102 cm SHEET 12 SHEET When pressed decreases the sheet size in increments of 1 32 of an inch The minimum sheet size is 11 in 28 cm SHEET 13 GAP When pressed increases the gap siz...

Страница 67: ...tenance Manual GBC Pro Tech February 2000 Figure 5 1 2 Control panel DIGITAL FEEDER GBC RUN OFF VAC OFF JOB 1 TABLE STOP SHEET 7 28 32 GAP 00 32 JOB MEM RUN ON OFF VACUUM ON OFF SHEET GAP TABLE STOP 2...

Страница 68: ...Figure 5 2 2 Explorer 107 E STOPs are located before operating the equipment Figure 5 2 1 Feeder E STOP E STOP Figure 5 2 2 Explorer 107 E STOPs HOT COLD COLD HOT MEAS NIP RO LLE RS HOT MEAS COLD MEAS...

Страница 69: ...Speed OFF OFF to stop the Explorer 107 1 2 3 4 5 6 7 8 9 1 0 MOTOR SPEED ON OFF REVERSE d Resolve the emergency situation e Reset the E STOP by rotating 1 4 turn clockwise on the feeder S T O P E M ER...

Страница 70: ...Y Unlatch e Press Motor Speed ON ON The feeder starts along with the Explorer 107 1 2 3 4 5 6 7 8 9 1 0 MOTOR SPEED ON OFF REVERSE e Resume running 5 3 Job programming The job memory feature is very...

Страница 71: ...ary 2000 c Press SHEET or SHEET to enter a sheet size SHEET or d Press GAP or GAP to enter a desired gap setting GAP or e Press JOB MEM The numeric value stops flashing JOB MEM Parameters have been st...

Страница 72: ...Page 5 10 Operations GBC Pro Tech February 2000 Digital Feeder Operation and Maintenance Manual This page intentionally left blank...

Страница 73: ...ING Do not wear ties loose fit clothing or dangling jewelry while operating or servicing the feeder These items can get caught in the machine and choke you or you can be crushed INFORMATION The feeder...

Страница 74: ...guide e Align the crease from the fold of the top sheet so it is centered to the stack height limit switch f Press TABLE The table will raise and stop when the stack height switch is engaged TABLE STO...

Страница 75: ...er handle INFORMATION This allows you to adjust the belts without feeding sheets through the laminator e Depress an E STOP before performing the next stop WARNING Inform persons around the machine tha...

Страница 76: ...the sheet stack Rear right guide Rear left guide INFORMATION All five belts should fall within the width of the sheet h Secure the belt guide adjust knobs when finished i Lower the pull roller on the...

Страница 77: ...LATOR INFORMATION The sheet blower should fan approximately 12 15 sheets Varies due to paper weight c Adjust the left and right paper spring plate for adequate pressure INFORMATION For heavy paper use...

Страница 78: ...rs g Adjust the sheet guide assembly Sheet guide assembly 6 4 Setting the controls a Press JOB if you have the parameters for this sheet size and desired gap stored in a joblocation JOB MEM b If you e...

Страница 79: ...Press VACUUM ON VACUUM ON OFF f Press RUN ON RUN ON OFF g Press ON under MOTOR SPEED 1 2 3 4 5 6 7 8 9 1 0 MOTOR SPEED ON OFF REVERSE INFORMATION The feeder will start when the laminator starts h It m...

Страница 80: ...Digital Feeder Operation and Maintenance Manual Page 6 8 Getting started GBC Pro Tech February 2000 This page intentionally left blank...

Страница 81: ...ANGER At no time should you remove any covers or panels in an attempt to perform repairs or adjustments DANGER At no time should you attempt to over ride any of the limit switches 7 1 Troubleshooting...

Страница 82: ...at a proper position Vacuum cups are not functioning correctly Adjust the air rate control valves for each cup Adjust air pressure on the main regulator Verify the compressor is adequate for the feed...

Страница 83: ...anceAgreements Theonlymaintenancerequiredbytheoperatoris tomaintaincleanairandoverallcleanlinessofthemachine itself 8 1 Maintenance Schedule Below is a recommended maintenance schedule Before performi...

Страница 84: ...ice Technician Check wire termination tightness Performed by a qualified Service Technician 8 2 Clean the cabinets and covers ELECTRICAL SHOCK Remove power from the feeder before cleaning You can be s...

Страница 85: ...y a damp cloth for cleaning unless other wise specified 8 4 Emptying the water trap The water trap on the feeder is designed to catch theoverflowofmoisturefromthecompressor Thisisthe lastpreventionofm...

Страница 86: ...Page 8 4 Maintenance Digital Feeder Operation and Maintenance Manual GBC Pro Tech February 2000 This page intentionally left blank...

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