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                                           MC2000 USER GUIDE 

                    

10 

 

3. 3 -

 COMMISSIONING - OPERATION: 

 
Ref: Figure 4 page 9 
 
-  To prepare the machine for crimping, open vent on hand pump by turning the knurled cap 

anti-clockwise approx. one full turn until the cap becomes free.  (Cap must be tightened 
during transit). 

 

   

 

 

N.B. Only remove cap completely when pump requires ‘topping up’ with oil. 

 

   
-

 

Close the pressure release valve by turning the release valve knob on the hand pump a 
clockwise direction (hand tighten only). 

 
-

 

Retract the die holder by opening the valve (1) (anti-clockwise). 

 
-   Place the set of dies corresponding to the crimping operation that is required (see Equipment 

User Pack - CD). 
 

-

 

Display the value corresponding to the crimping operation that is required on the digital 

readout of the gauge (4) (see Equipment User Pack - CD). 

 
-   Press the test button (5) to check the battery (6) is not flat and that the indicator light (7) 

works correctly. 

 
-

 

Place the hose together with its coupling inside the crimping head (8), whilst respecting the 
position of the coupling in relation to the dies if necessary (see Equipment User Pack - CD). 

 
-   Close the valve (1) (clockwise). 
 
-

 

Carry out the crimping operation by activating the pump handle (9). 

  

-   Stop the crimping process when the indicator light (7) is illuminated. 
 
-   Open the valve (1) (anti-clockwise) to open the dies and release the flexible hose assembly. 
   
-

 

Check the crimping diameter with a vernier caliper (7369-0322) and compare the measured 

value with the value published in the Equipment User Pack - CD. 

 
 

A 7 unit variation on the gauge digital readout allows the crimping diameter to vary by  

0.1 mm 

 
 

The gauge values are only provided as a guide to assist in manufacture, only the exact 

crimping diameter can guarantee the flexible hose. It is imperative that the diameters 

obtained are within the tolerances specified by GATES. 

 

 

 

 

Содержание MC2000

Страница 1: ...MC2000 OPERATING AND CALIBRATION INSTRUCTIONS...

Страница 2: ...INSTRUCTIONS 8 3 1 SAFETY 8 3 2 UNPACKING INSTALLATION 8 3 3 COMMISSIONING OPERATION 10 3 4 CALIBRATION 11 3 5 POSITION AND FITTING OF THE DIES 12 4 SERVICING AND MAINTENANCE 13 4 1 MAINTENANCE 13 4...

Страница 3: ...MITY The undersigned Company GATES hereby declares that the new equipment referred to hereafter as MC2000 Serial N conforms with the GATES Specification and with the Hygiene and Safety at Work Regulat...

Страница 4: ...ic Pressure 800 bar Dimensions H 310 x W 300 x L 430 mm Weight 41 Kg Crimping Capacity braided hoses from 3 16 to 1 1 4 spiral hoses 1 4 to 1 non skive 1 1 4 skived Pump Manual two speed Oil Tank 0 5...

Страница 5: ...hydraulic power required to move the dies during the crimping process Its characteristics are specially designed to provide the best compromise between available power die movement speed and ease of...

Страница 6: ...upling to be crimped onto the flexible hose It comprises the following elements see figure 2 crimping head body 6 sets of dies 7 a hollow piston moved by the oil pressure 8 eight return springs 5 a cr...

Страница 7: ...ies of thermal body and surface treatments so that they can resist the large loads and wear through friction is prevented Precise guiding is ensured by means of two Teflon Bronze bearers on the piston...

Страница 8: ...he packaging is not damaged when opening it so that it can be stored Lift the box cover then remove the screws positioned at the bottom of the packaging uprights remove the uprights from the box The c...

Страница 9: ...MC2000 USER GUIDE 9 Figure 4 Identification diagram...

Страница 10: ...to check the battery 6 is not flat and that the indicator light 7 works correctly Place the hose together with its coupling inside the crimping head 8 whilst respecting the position of the coupling i...

Страница 11: ...eter and the calibration diameter of 26 0 mm 2 Open the crimping head to its maximum 3 Unscrew the two M6 screws which hold the stop strip on the back of the piston Fig 2 2 then remove the strip Fig 2...

Страница 12: ...S In order to crimp GATES couplings correctly onto GATES hoses it is necessary to adhere to the installation positions of the dies and to the crimping positions below or Fig 5 Crimping positions and i...

Страница 13: ...ybdenum bisulfide this product is provided with the machine and is available from GATES 7482 19957 Lubricate after every 100 crimping operations as indicated below Procedure Lift the back of the die h...

Страница 14: ...HE BATTERY The end of crimping indicator light operates by way of a type 6LR 61 9 Volt battery Procedure Using the lubrication tool apply slight pressure onto the battery casing tray Pull the tray to...

Страница 15: ...g 2 Pge 6 MC2000 9088 Anti extrusion bush D 185 7482 19839 1 Item 16 Fig 2 Pge 6 MC2000 9085 O ring D 164 45 x 5 33 7482 19840 1 Item 15 Fig 2 Pge 6 MC2000 9086 O ring D 139 07 x 5 33 7482 19841 1 Ite...

Страница 16: ...r the warranty has been expressly or implicitly broken This guarantee replaces all other guarantee including implicit guarantees Every effort has been made to provide exact and exhaustive information...

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