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                                           MC2000 USER GUIDE 

                    

 
2 - PRESENTATION 
 
 

2. 1 - 

GENERAL : 

 

You have just acquired a GATES type MC2000 hand operated hydraulic hose and coupling 
crimping machine. To this effect, it is important that you follow the operating instructions. This 
MC2000 is specially designed to crimp GATES flexible hose assemblies which are commonly 
used in industry and agriculture. This documentation includes all the information pertaining to 
its operation, use and maintenance. 
 

2. 2 - 

CHARACTERISTICS: 

 

 

Crimping Strength :  124 tonnes max calculated. 

 

Hydraulic Pressure :  800 bar 

 

Dimensions :   

H 310 x W 300 x L 430 mm 

 Weight 

:  41 

Kg 

 

Crimping Capacity :  braided hoses from 3/16"  to 1"1/4 

 

 

 

 

spiral hoses 1/4" to 1" non-skive (1"1/4 skived) 

 Pump 

  Manual 

two-speed 

 

Oil Tank : 

 

0.5 litre oil ISO VG 22 

 

Die stroke :   

14 mm working stroke and 18 mm maximum stroke 

 Adjustment: 

 micrometer 

screw 

with 

numerical display and indicating light 

 Feed: 

  manual 

hand 

pump 

 

Feed Stop :   

cease pumping the manual hand pump when the indicating light    

   illuminates 
 

Return : 

 

by opening the pump by-pass valve, allowing  a spring return in    

   the 

crimper 

head 

  Return Stop : 

by shutting the pump by-pass valve or when reaching the  

 mechanical 

stop 

 

Tooling : 

 

sets of GATES dies 

 
 
 
 

These nominal characteristics cannot be used for testing purposes. 

 

Содержание MC2000

Страница 1: ...MC2000 OPERATING AND CALIBRATION INSTRUCTIONS...

Страница 2: ...INSTRUCTIONS 8 3 1 SAFETY 8 3 2 UNPACKING INSTALLATION 8 3 3 COMMISSIONING OPERATION 10 3 4 CALIBRATION 11 3 5 POSITION AND FITTING OF THE DIES 12 4 SERVICING AND MAINTENANCE 13 4 1 MAINTENANCE 13 4...

Страница 3: ...MITY The undersigned Company GATES hereby declares that the new equipment referred to hereafter as MC2000 Serial N conforms with the GATES Specification and with the Hygiene and Safety at Work Regulat...

Страница 4: ...ic Pressure 800 bar Dimensions H 310 x W 300 x L 430 mm Weight 41 Kg Crimping Capacity braided hoses from 3 16 to 1 1 4 spiral hoses 1 4 to 1 non skive 1 1 4 skived Pump Manual two speed Oil Tank 0 5...

Страница 5: ...hydraulic power required to move the dies during the crimping process Its characteristics are specially designed to provide the best compromise between available power die movement speed and ease of...

Страница 6: ...upling to be crimped onto the flexible hose It comprises the following elements see figure 2 crimping head body 6 sets of dies 7 a hollow piston moved by the oil pressure 8 eight return springs 5 a cr...

Страница 7: ...ies of thermal body and surface treatments so that they can resist the large loads and wear through friction is prevented Precise guiding is ensured by means of two Teflon Bronze bearers on the piston...

Страница 8: ...he packaging is not damaged when opening it so that it can be stored Lift the box cover then remove the screws positioned at the bottom of the packaging uprights remove the uprights from the box The c...

Страница 9: ...MC2000 USER GUIDE 9 Figure 4 Identification diagram...

Страница 10: ...to check the battery 6 is not flat and that the indicator light 7 works correctly Place the hose together with its coupling inside the crimping head 8 whilst respecting the position of the coupling i...

Страница 11: ...eter and the calibration diameter of 26 0 mm 2 Open the crimping head to its maximum 3 Unscrew the two M6 screws which hold the stop strip on the back of the piston Fig 2 2 then remove the strip Fig 2...

Страница 12: ...S In order to crimp GATES couplings correctly onto GATES hoses it is necessary to adhere to the installation positions of the dies and to the crimping positions below or Fig 5 Crimping positions and i...

Страница 13: ...ybdenum bisulfide this product is provided with the machine and is available from GATES 7482 19957 Lubricate after every 100 crimping operations as indicated below Procedure Lift the back of the die h...

Страница 14: ...HE BATTERY The end of crimping indicator light operates by way of a type 6LR 61 9 Volt battery Procedure Using the lubrication tool apply slight pressure onto the battery casing tray Pull the tray to...

Страница 15: ...g 2 Pge 6 MC2000 9088 Anti extrusion bush D 185 7482 19839 1 Item 16 Fig 2 Pge 6 MC2000 9085 O ring D 164 45 x 5 33 7482 19840 1 Item 15 Fig 2 Pge 6 MC2000 9086 O ring D 139 07 x 5 33 7482 19841 1 Ite...

Страница 16: ...r the warranty has been expressly or implicitly broken This guarantee replaces all other guarantee including implicit guarantees Every effort has been made to provide exact and exhaustive information...

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