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Computer Programs and Documentation

All Gasboy computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gasboy. Such
computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or
documentation is strictly prohibited, unless otherwise licensed by Gasboy.

Federal Communications Commission (FCC) Warning

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly
approved by the manufacturer could void the user’s authority to operate this equipment.

Approvals

Patents

Gasboy products are manufactured or sold under one or more of the following US patents:

Dispensers

Point of Sale/Back Office Equipment

Trademarks

5,257,720

D335,673

Gasboy, Greensboro, is an ISO 9001:2000 registered facility.
Underwriters Laboratories (UL):

UL File#

Products listed with UL

MH4314

All dispensers and self-contained pumping
units

MH6418

Power operated Transfer Pump Models 25,
25C, 26, 27, 28, 72, 72S, 72SP, 72X, 73 and
1820

MH7404

Hand operated Transfer Pump Models 1230
Series, 1243 Series, 1520 and 1720 Series

MH10581

Key control unit, Model GKE-B Series

Card reader terminals, Models 1000, 1000P

Site controller, Model 2000S CFN Series

Data entry terminals, Model TPK-900 Series

Fuel Point Reader System

National Conference of Weights and Measures (NCWM) - Certificate of Compliance (CoC):

Gasboy pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program (NTEP). NCWM has issued the following CoC:

CoC#

Product

Model #

CoC#

Product

Model #

CoC#

Product

Model #

95-179A2

Dispenser

9100 Retail Series, 8700
Series, 9700 Series

91-019A2

Dispenser

9100 Commercial
Series

95-136A5

Dispenser

9800 Series

91-057A3

Controller

1000 Series FMS,
2000S-CFN Series

New York City Fire Department (NYFD):

NYFD C of A #

Product

4823

9100A, 9140A, 9152A, 9153A,
9800A, 9840A, 9850A, 9852A,
9853A, 9140

4997

9822A, 9823A

5046

9100Q, 9140Q, 9152Q, 9153Q,
9800Q, 9840Q, 9852Q, 9853Q

California Air Resources Board (CARB):

Executive Order #

Product

G-70-52-AM

Balance Vapor Recovery

G-70-150-AE

VaporVac

Registered trademarks

ASTRA

®

Fuel Point

®

Gasboy

®

Keytrol

®

Slimline

®

Additional US and foreign trademarks pending.

Other brand or product names shown may be
trademarks or registered trademarks of their
respective holders.

Non-registered trademarks

Atlas™

Consola™

Infinity™

This document is subject to change without notice. · For information regarding Gasboy Literature, call (336) 547-5661
E-mail:

[email protected]

· Internet:

http://www.gasboy.com



2005 GASBOY · All Rights Reserved

Additional US and foreign patents pending.

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Содержание TopKAT

Страница 1: ...TopKAT Fuel Management System Installation Manual MDE 4319A formerly C35754...

Страница 2: ...ies UL UL File Products listed with UL MH4314 All dispensers and self contained pumping units MH6418 Power operated Transfer Pump Models 25 25C 26 27 28 72 72S 72SP 72X 73 and 1820 MH7404 Hand operate...

Страница 3: ...Customer Information 5 FCC Part 15 5 FCC Part 68 5 DOC Certification 6 3 General Installation 7 Rules for Proper Installation 7 Component Location and Installation Specifications 8 System 8 Data Termi...

Страница 4: ...o TopKAT Cabling 25 Switch Settings 26 Port Communication Wiring 26 TopKAT Master Satellite Communications Wiring 28 Wiring for a Link CRT Terminal and Okidata Printer 29 Wiring for Modems 29 External...

Страница 5: ...Submersible Starter Drive Subm Starter Drive 40 Submersible Drive Subm Drive 40 Reset Complete Switch Detect Slow Flow 40 Phase 2 Feed 40 Light Feed 40 Light Neutral 40 Pulser 9800 9820 41 Wiring Diag...

Страница 6: ...Diagrams Port Communication 104 TopKAT Master Satellite Communications Wiring 107 Wiring for a Link CRT Terminal and Okidata Printer 108 Wiring for Modems 108 External Modems 108 Internal Modem 108 8...

Страница 7: ...pKAT Fuel Managment System Installation Manual November 2005 Page v Table of Contents 11 Testing 123 Completion Check List 123 Manual Override Test 124 12 Appendix Base Layout for Shelf Mounting A 1 I...

Страница 8: ...Table of Contents Page vi MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 This page intentionally left blank...

Страница 9: ...stand the procedures before beginning work Follow the Regulations Applicable information is available in National Fire Protection Association NFPA 30A Code for Motor Fuel Dispensing Facilities and Rep...

Страница 10: ...side electronic enclosures may present a health hazard if not handled correctly Ensure that you clean hands after handling equipment Do not place any equipment in the mouth In an Emergency Inform Emer...

Страница 11: ...off power These keys do not remove AC power and do not always stop product flow Take precautions to avoid igniting fuel Do not allow starting of vehicles in the area Do not allow open flames smoking...

Страница 12: ...Important Safety Information Page Safety 4 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 This page intentionally left blank...

Страница 13: ...o the installation of conduit and wiring to ensure your TopKAT System is installed properly Faulty installations are the major cause of system malfunctions The TopKAT system must be installed exactly...

Страница 14: ...AT A standalone or master satellite with the mechanical pump control unit PCU option can control up to 8 mechanical hoses 4 hoses per PCU up to 2 pedestal or wall mounted PCUs The TopKAT is equipped w...

Страница 15: ...ys mounted on a pedestal with a Series 9820 ASTRA mounted on a free standing pedestal for use with mechanical pumps electronic 9800s or ASTRAs as part of a master satellite configuration mounted atop...

Страница 16: ...Title GOLD Library C35755 TopKAT Parts Manual Gasboy Fuel Management Products C35965 TopKAT Host Communications Manual Gasboy Fuel Management Products MDE 4338 TopKAT Operation Manual Gasboy Fuel Mana...

Страница 17: ...on number and ringer equivalence number REN for this equipment If requested this information must be provided to the telephone company 2 The Gasboy Internal Modem should be connected to a USOC RJ 11C...

Страница 18: ...telecommunications company The equipment must also be installed using an acceptable method of connection In some cases the company s inside wiring associated with a single line individual service may...

Страница 19: ...operly grounded 7 Use terminal connectors on stranded wire 8 Test pumps in the manual override position prior to system start up 9 DO NOT turn on the system power switch located in the head assembly P...

Страница 20: ...connection of a data terminal Extermal Modem When an external modem is used with the system it must be UL Listed and should be located in an office type environment However if this is not possible it...

Страница 21: ...lps provide clean power to the TopKAT Poor power conditions are a key cause to system malfunction or failure The power conditioner provides transient and common mode protection for the TopKAT although...

Страница 22: ...ated at no less than 10 amps 4 All conduit must be metal to provide the necessary shielding 5 Use the Conduit Size chart to determine the proper conduit size 6 RS 232 communication must not exceed 100...

Страница 23: ...make holes at locations other than those provided contact Gasboy for approval first All wiring and conduit runs must conform with all building fire codes all Federal State and Local codes the Nationa...

Страница 24: ...of Trade Size Conduit Trade Size Internal Diameter Area square units Fill Area square units 25 fill inches millimeters inches millimeters inches millimeters 1 2 629 16 303 196 076 49 3 4 826 21 532 34...

Страница 25: ...control may be powered from this breaker However for 9800 and ASTRA applications it is acceptable to power the data terminal or external modem from the breaker that supplies power to the electronic re...

Страница 26: ...the circuit breaker panel in case of problems Dispensers The TopKAT System with Mechanical Interface option is capable of directly driving submersible pumps up to 3 4 HP at 115 VAC or 1 1 2 HP at 230...

Страница 27: ...uit breaker panel to the pump The chart below may be used as a guide in selecting the proper size wire according to the specific installation requirements The wire size for the reset complete from the...

Страница 28: ...30 5M 150 45 7M 200 61M 250 76 2M 300 91 4M 1 2 14 12 10 8 8 8 8 3 4 14 12 10 8 8 6 4 Note For run over 300 feet use relay at motor location 230 Volt Wire Gauge Sizes per Feet Meters of Run Note Motor...

Страница 29: ...ilt in modem 1 All wiring is to be installed and used in accordance with all building fire codes all Federal State and Local codes National Electrical Code NFPA 70 NFPA 30 and Automotive and Marine Se...

Страница 30: ...used in accordance with all applicable national state and local building fire electrical codes Additionally in the USA installations must comply with the National Electrical Code NFPA 70 NFPA 30 and t...

Страница 31: ...box You must follow these installation requirements when installing the RS 232 communication lines 1 All peripheral equipment connected to the RS 232 ports must be UL listed have an Electronics Indust...

Страница 32: ...wire RS 422 Short Haul Modems A Gasboy short haul modem and the appropriate interconnect cable must be used when the RS 422 communication mode is being used to communicate to the ports of the TopKAT...

Страница 33: ...of 600V Environmental Gas and oil resistant suitable for wet or dry locations Gasboy can supply Belden 1063A P N C09655 which is a UL Listed 4 conductor cable that meets the requirements listed above...

Страница 34: ...ectors on the communication board or the electronic housing assembly To gain access to the inside of the TopKAT unlock the rear door and open it all the way Unscrew the two captive screws holding the...

Страница 35: ...ls the dispenser activation The TopKAT communicates with the ASTRA through the first of its three asynchronous ports Port 1 is a dedicated RS 485 communication loop which allows the TopKAT to control...

Страница 36: ...Series 9820 ASTRA Installation Page 24 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 4 2 011889 Base Layout optional post w TopKAT Models 9822 9823...

Страница 37: ...abling Series 9820 ASTRA Installation ASTRA to TopKAT Cabling The interconnection of the ASTRA to the TopKAT requires two cables an RS 485 communication cable and an AC power cable Both of these are s...

Страница 38: ...unication Wiring The following diagrams show the pin to pin layout of the possible wiring schemes for the TopKAT ports Each port may be wired for any of the wiring schemes provided the installation re...

Страница 39: ...he port being used should be set to RS 232 See Terminal Block ID on page 26 for the location of K1 K2 jumpers Figure 4 7 RS 422 Gasboy Short Haul Modem Note In the TopKAT the green connector goes to P...

Страница 40: ...rnal Modem Note In cases where a TopKAT internal modem is used port 3 is not available for external communication wiring Note The K2 jumper for port 3 should be removed See Terminal Block ID on page 2...

Страница 41: ...of modem used and the method of communication desired Consult the manual that comes with the modem for specific requirements Internal Modem When the TopKAT internal modem is installed port 3 communic...

Страница 42: ...Series 9820 ASTRA Installation Wiring for a Link CRT Terminal and Okidata Printer Page 30 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 This page intentionally left blank...

Страница 43: ...re mounted within the head of the TopKAT and all wiring connections are made within the TopKAT no electronics or control devices are present in the pedestal The TopKAT with mechanical interface can al...

Страница 44: ...Mechanical Interface Option Dimensions Page 32 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Dimensions Figure 5 1 TopKAT Dimensions with Pedestal...

Страница 45: ...stem Installation Manual November 2005 Page 33 Conduit Layout Mechanical Interface Option Conduit Layout See General Installation on page 11 for conduit power requirements and wire size considerations...

Страница 46: ...omponents Refer to Terminal Block ID on page 22 To gain access to the inside of the TopKAT unlock the rear door and open it all the way Unscrew the two captive screws holding the hood in place Slide t...

Страница 47: ...30A and the Canadian Electrical Code Canadian users only a single control which simultaneously removes AC power from all site dispensing equipment is recommended This control must be readily accessibl...

Страница 48: ...p handle is turned on Two feed lines are provided for twins This feed is also connected to the input of one of the internal switches of the electric reset When the reset finishes its cycle the 115 VAC...

Страница 49: ...se 2 Feed Reset Complete Switch Detect This is a 115 VAC output which is used to indicate the reset is complete and the pump dispenser is ready to dispense product Two lines are provided for twins Thi...

Страница 50: ...rosion resistant conductor and must be installed at the main electrical panel in accordance with the National Electrical Code It should be properly tied into the ground bus strip of the panel We recom...

Страница 51: ...s a 115 VAC 230 VAC Int l input which is required to power and authorize the control line This line is used to provide authorization for the dispensing unit when enabled through the DIP switches A res...

Страница 52: ...cannot exceed 3 4 HP at 115 VAC or 1 1 2 HP at 230 VAC Two lines are provided for twins In cases where both lines will be controlling the same starter relay or pump they can be combined Reset Complet...

Страница 53: ...k up to 100 milliamps DC at voltages up to 24 VDC The output pulse rate can be configured by a DIP switch on the 9800 CPU PCB for rates of 1 10 100 250 500 or 1000 pulses per gallon or 1 10 100 or 250...

Страница 54: ...e Pump Control PCB must be properly jumpered according to the pulser type This should be done by the person performing the start up Power to the system must not be turned on prior to this set up 3 See...

Страница 55: ...pped 100 coverage and or tinned copper braid 90 coverage Drain Wire Stranded tinned copper 20 AWG or larger or braided shield Voltage Rating Maximum operating voltage of 600 VDC Environmental Gas and...

Страница 56: ...chanical Interface Option Wiring Diagrams Page 44 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 5 6 Wiring Diagram Single Suction Pump 115 VAC 230 VAC Veeder Root Res...

Страница 57: ...MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 45 Wiring Diagrams Mechanical Interface Option Figure 5 7 Twin Suction Pump 115 VAC 230 VAC Veeder Root Reset...

Страница 58: ...al Interface Option Wiring Diagrams Page 46 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 5 8 Wiring Diagram Twin Suction Pump Single Motor 115 VAC 230 VAC Veeder Roo...

Страница 59: ...MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 47 Wiring Diagrams Mechanical Interface Option Figure 5 9 Wiring Diagram Single Dispenser Veeder Root Reset...

Страница 60: ...Mechanical Interface Option Wiring Diagrams Page 48 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 5 10 Wiring Diagram Twin Dispenser Veeder Root Reset...

Страница 61: ...Manual November 2005 Page 49 Wiring Diagrams Mechanical Interface Option Figure 5 11 Wiring Diagram Single Suction Pump 115 VAC 230 VAC Gasboy Reset Note Units with two motors may require pump to be o...

Страница 62: ...Mechanical Interface Option Wiring Diagrams Page 50 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 5 12 Wiring Diagram Twin Suction Pump 115 VAC 230 VAC Gasboy Reset...

Страница 63: ...19A TopKAT Fuel Managment System Installation Manual November 2005 Page 51 Wiring Diagrams Mechanical Interface Option Figure 5 13 Wiring Diagram Twin Suction Pump Single Motor 115 VAC 230 VAC Gasboy...

Страница 64: ...Mechanical Interface Option Wiring Diagrams Page 52 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 5 14 Wiring Diagram Single Dispenser Gasboy Reset...

Страница 65: ...MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 53 Wiring Diagrams Mechanical Interface Option Figure 5 15 Wiring Diagram Twin Dispenser Gasboy Reset...

Страница 66: ...damage the TopKAT 3 Wire colors shown reflect current production since June 1998 If your 9800 is older than June 1998 your wire colors may vary 4 When used with an aboveground tank the anti siphon va...

Страница 67: ...ers will damage the TopKAT 3 Wire colors shown reflect current production since June 1998 If your 9800 is older than June 1998 your wire colors may vary 4 When used with an aboveground tank the anti s...

Страница 68: ...es 1 The power resistor assembly is 8 2K OHM 10W P N C05818 for 115 230 VAC domestic units and 30K OHM 10W P N C06683 for 230 VAC international units 2 Before applying power the TopKAT Pump Control PC...

Страница 69: ...the jumpers will damage the TopKAT 3 Wire colors shown reflect current production since June 1998 If your 9800 is older than June 1998 your wire colors may vary 4 When used with an aboveground tank th...

Страница 70: ...reflect current production since June 1998 If your 9800 is older than June 1998 your wire colors may vary 4 When multiple dispensers are used to control a common submersible starter relay or pump and...

Страница 71: ...Wire colors shown reflect current production since June 1998 If your 9800 is older than June 1998 your wire colors may vary 4 When multiple dispensers are used to control a common submersible starter...

Страница 72: ...Domestic Dispensers Notes 1 The power resistor assembly is 8 2K OHM 10W P N C05818 for 115 230 VAC domestic units and 30K OHM 10W P N C06683 for 230 VAC international units 2 Before applying power th...

Страница 73: ...ernational Dispensers Notes 1 The power resistor assembly is 8 2K OHM 10W P N C05818 for 115 230 VAC domestic units and 30K OHM 10W P N C06683 for 230 VAC international units 2 Before applying power t...

Страница 74: ...port may be wired for any of the wiring schemes provided the installation requirements are met as outlined in Communication Requirements on page 17 Figure 5 24 Wiring Diagram RS 232 D Connector Note I...

Страница 75: ...terface Option Figure 5 25 Wiring Diagram RS 232 Gasboy Termination Box Note In the TopKAT the green connector goes to P4 on the communication board for port 2 and P6 for port 3 The K1 K2 jumper for t...

Страница 76: ...s where a TopKAT internal modem is used port 3 is not available for external communication wiring Note The K1 K2 jumper for the port being used should be set to RS 422 See Terminal Block ID on page 34...

Страница 77: ...System Installation Manual November 2005 Page 65 Wiring Diagrams Mechanical Interface Option Figure 5 28 Wiring Diagram TopKAT Master Satellite Communications Wiring Figure 5 29 Wiring Diagram Link C...

Страница 78: ...ernal Modem When the TopKAT internal modem is installed port 3 communication is routed through the modem in place of being wired at the DC junction box Jumper K2 should be removed See Terminal Block I...

Страница 79: ...9800 pumps to communicate to their pumps or the mechanical interface The interface must be the same for each pump within an individual TopKAT However both types of pump interface may be combined withi...

Страница 80: ...68 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 6 1 Wiring Diagram TopKAT Master Satellite Communications Wiring 9820 Figure 6 2 Wiring Diagram TopKAT Master Satelli...

Страница 81: ...MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 69 TopKAT Master Satellite Figure 6 3 Wiring Diagram RS 422 Gasboy Short Haul Modem Master Satellite Modem...

Страница 82: ...agram Internal Modem with Master Satellite Option Note In the TopKAT port 3 is not available for external communication wiring when an internal modem is used For port 2 reference the Master Satellite...

Страница 83: ...fic requirements Internal Modems When the TopKAT internal modem is installed port 3 communication is routed through the modem in place of being wired at the DC junction box Jumper K2 should be removed...

Страница 84: ...TopKAT Master Satellite Page 72 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 This page intentionally left blank...

Страница 85: ...all pump dispenser wiring connections are made within the wall mounted PCUs The TopKAT with the Mechanical PCU option can also be used in a master satellite configuration The mechanical PCU includes...

Страница 86: ...Mechanical PCU Option Page 74 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 1 Pedestal Dimensions Pedestal Mounted PCU...

Страница 87: ...MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 75 Mechanical PCU Option Figure 7 2 Pedestal Dimensions Wall Mounted PCU...

Страница 88: ...Mechanical PCU Option Page 76 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 3 Wall Mount PCU Dimensions...

Страница 89: ...MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 77 Mechanical PCU Option Figure 7 4 Conduit Layout Wall Mounted PCU...

Страница 90: ...Page 78 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 5 Conduit Layout Pedestal PCU Note See General Installation on page 11 for conduit power requirements and wir...

Страница 91: ...open it all the way Unscrew the two captive screws holding the hood in place Slide the hood toward the rear of the unit about 1 inch and lift straight up See the following figures for Terminal Block I...

Страница 92: ...0 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 6 shows the mechanical PCU components Refer to Terminal Block ID on page 22 for the TopKAT Comm Assembly Figure 7 6...

Страница 93: ...MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 81 Terminal Block ID Mechanical PCU Option Figure 7 7 Terminal Block ID Standard Pedestal Right Side...

Страница 94: ...Mechanical PCU Option Terminal Block ID Page 82 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 8 Terminal Block ID Wall Mounted PCU...

Страница 95: ...the rear portion of the card cage by pulling on the top white tab 6 Locate the K1 jumper patch and install the jumper This jumper allows battery voltage to the RAM It should be installed for normal op...

Страница 96: ...d 8 are active Switch SC 6 is the Deadman Timer Switch If enabled the pump control unit must be polled at least every 15 seconds by the TopKAT If it fails to sense a poll at that time it turns all rel...

Страница 97: ...Board Mechanical PCU Option The table below gives the switch settings for SC 5 through SC 8 11 Re install the EXPMUX Pump Control CPU board Switch Function SC 5 No function in on line mode SC 6 DEAD...

Страница 98: ...hes on the I O PCB you must remove all the connectors and the cover plate Figure 7 10 Pump Control I O Cover Plate and PCB 1 Remove the five green connectors from the front of the Pump Control I O boa...

Страница 99: ...UX Pump Control CPU and Pump Control I O PCBs for each pump control unit Jumper Pin Function Voltage VR Reed Switch Pulser 1871 Series P Pulser signal input sink 12 VDC square wave signal when pulsing...

Страница 100: ...and the Canadian Electrical Code Canadian users only a single control which simultaneously removes AC power from all site dispensing equipment is recommended This control must be readily accessible c...

Страница 101: ...andle is turned on Two feed lines are provided for twins This feed is also connected to the input of one of the internal switches of the electric reset When the reset finishes its cycle the 115 VAC in...

Страница 102: ...2 Feed Reset Complete Switch Detect This is a 115 VAC output which is used to indicate the reset is complete and the pump dispenser is ready to dispense product Two lines are provided for twins This l...

Страница 103: ...page 95 Figure 7 14 Wiring Diagram Twin Suction Pump Single Motor Veeder Root Reset on page 96 Figure 7 15 Wiring Diagram Single Remote Dispenser Veeder Root Reset on page 97 Figure 7 16 Wiring Diagra...

Страница 104: ...Mechanical PCU Option Wiring Diagrams Pulsers Pumps Dispensers Page 92 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 11 Wiring Diagram Pulsers...

Страница 105: ...it 18 AWG wires are required for installation Although it is recommended that DC pulser wires be run in a conduit separate from AC wires they can be combined in the same conduit with AC wires providin...

Страница 106: ...anical PCU Option Wiring Diagrams Pulsers Pumps Dispensers Page 94 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 12 Wiring Diagram Single Suction Pump Veeder Root R...

Страница 107: ...4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 95 Wiring Diagrams Pulsers Pumps Dispensers Mechanical PCU Option Figure 7 13 Wiring Diagram Twin Suction Pump Veeder Root Re...

Страница 108: ...PCU Option Wiring Diagrams Pulsers Pumps Dispensers Page 96 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 14 Wiring Diagram Twin Suction Pump Single Motor Veeder R...

Страница 109: ...19A TopKAT Fuel Managment System Installation Manual November 2005 Page 97 Wiring Diagrams Pulsers Pumps Dispensers Mechanical PCU Option Figure 7 15 Wiring Diagram Single Remote Dispenser Veeder Root...

Страница 110: ...nical PCU Option Wiring Diagrams Pulsers Pumps Dispensers Page 98 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 16 Wiring Diagram Twin Remote Dispenser Veeder Root...

Страница 111: ...E 4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 99 Wiring Diagrams Pulsers Pumps Dispensers Mechanical PCU Option Figure 7 17 Wiring Diagram Single Suction Pump Gasboy Rese...

Страница 112: ...echanical PCU Option Wiring Diagrams Pulsers Pumps Dispensers Page 100 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 18 Wiring Diagram Twin Suction Pump Gasboy Rese...

Страница 113: ...A TopKAT Fuel Managment System Installation Manual November 2005 Page 101 Wiring Diagrams Pulsers Pumps Dispensers Mechanical PCU Option Figure 7 19 Wiring Diagram Twin Suction Pump Single Motor Gasbo...

Страница 114: ...anical PCU Option Wiring Diagrams Pulsers Pumps Dispensers Page 102 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 7 20 Wiring Diagram Single Remote Dispenser Gasboy R...

Страница 115: ...4319A TopKAT Fuel Managment System Installation Manual November 2005 Page 103 Wiring Diagrams Pulsers Pumps Dispensers Mechanical PCU Option Figure 7 21 Wiring Diagram Twin Remote Dispenser Gasboy Re...

Страница 116: ...s for the TopKAT ports Each port may be wired for any of the wiring schemes provided the installation requirements are met as outlined at Communication Requirements on page 17 Figure 7 22 Wiring Diagr...

Страница 117: ...ram RS 485 Communication Cable TopKAT to Wall Mount Remote Mechanical PCU Figure 7 24 Wiring Diagram RS 232 Gasboy Termination Box Note In the TopKAT the green connector goes to P4 on the communicatio...

Страница 118: ...te In cases where a TopKAT internal modem is used port 3 is not available for external communication wiring Note The K1 K2 jumper for the port being used should be set to RS 422 See Terminal Block ID...

Страница 119: ...m Installation Manual November 2005 Page 107 TopKAT Master Satellite Communications Wiring Mechanical PCU Option TopKAT Master Satellite Communications Wiring Figure 7 27 Wiring Diagram TopKat Master...

Страница 120: ...modem used and the method of communication desired Consult the manual that comes with the modem for specific requirements Internal Modem When the TopKAT internal modem is installed port 3 communicatio...

Страница 121: ...inch high standalone pedestal All wiring connections are made within the TopKAT no electronics or control devices are present in the pedestal The TopKAT communicates with the 9800 single or twin throu...

Страница 122: ...Series 9800 Field Installation Page 110 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 Figure 8 1 Series 9800 Dimensions...

Страница 123: ...stallation Manual November 2005 Page 111 Conduit Layout Series 9800 Field Installation Conduit Layout Note See General Installation on page 11 for conduit power requirements and wire size consideratio...

Страница 124: ...Cable Switch Settings In order for the 9800 to communicate to the TopKAT via RS 485 the switch settings on the 9800 CPU must be as follows Refer to Section 5 of one of the following for switch setting...

Страница 125: ...s for the TopKAT ports Each port may be wired for any of the wiring schemes provided the installation requirements are met as outlined in Communication Requirements on page 17 Figure 8 4 RS 232 D Conn...

Страница 126: ...allation Manual November 2005 Figure 8 5 RS 232 Gasboy Termination Box Note In the TopKAT the green connector goes to P4 on the communication board for port 2 and P6 for port 3 The K1 K2 jumper for th...

Страница 127: ...In cases where a TopKAT internal modem is used port 3 is not available for external communication wiring Note The K1 K2 jumper for the port being used should be set to RS 422 See Terminal Block ID on...

Страница 128: ...Master Satellite Communications Wiring Page 116 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 TopKAT Master Satellite Communications Wiring Figure 8 8 2 Top Mounted TopKATS...

Страница 129: ...type of modem used and the method of communication desired Consult the manual that comes with the modem for specific requirements Internal Modem When the TopKAT internal modem is installed port 3 com...

Страница 130: ...Series 9800 Field Installation Wiring for a Link CRT Terminal and Okidata Printer Page 118 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 This page intentionally left blank...

Страница 131: ...1 The distance between the TopKAT and POS system can be up to 3 miles 4 8 kilometers The wireless communications option is NOT intended to provide nor can it extend communications between the followi...

Страница 132: ...Wireless Communications Installation Page 120 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 This page intentionally left blank...

Страница 133: ...AT commands on the serial port then establishes a network connection to the end device using network connections and bandwidth to replace the dedicated modem and phone line Figure 10 1 Serial to LAN C...

Страница 134: ...serial to LAN connection refer to the following 900 360 Lantronix UDS 10 UDS 100 User Guide http www lantronix com pdf UDS10 UDS100_UG pdf 900 363 Lantronix UDS 10 UDS100 UDS200 Quick Start Guide htt...

Страница 135: ...ge 15 The only exception to the metal conduit rule is RS 422 as noted in RS 422 Short Haul Modems on page 24 4 Is the AC and DC wiring in separate conduits troughs etc except as noted in RS 422 Short...

Страница 136: ...ng should be corrected and the test must be performed again 1 Place all of the system override switches in the OFF position 2 Turn on the breakers for all of the pumps dispensers 3 Place the system ov...

Страница 137: ...Layout for Shelf Mounting The TopKAT can be mounted on a shelf of your own design if desired If you choose to do this use the following base layout in addition to following all installation precaution...

Страница 138: ...Appendix Base Layout for Shelf Mounting Page 2 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 This page intentionally left blank...

Страница 139: ...2 Precautions Wiring 35 88 R REN 5 6 ringer equivalence number 5 6 RS 232 19 20 26 27 62 63 104 105 113 114 123 RS 422 20 27 64 69 106 115 123 RS 485 17 18 25 67 83 105 112 S Safety Information Safet...

Страница 140: ...Index Page Index 2 MDE 4319A TopKAT Fuel Managment System Installation Manual November 2005 This page intentionally left blank...

Страница 141: ......

Страница 142: ...el Managment System Installation Manual November 2005 Amphenol is a registered trademark of Amphenol Corporation Lantronix is a registered trademark of Lantronix Corporation Okidata is a registered tr...

Страница 143: ...itation personal injury death property damage environmental damages product damages loss of product or loss of revenue or profits Gasboy is not liable for any claims or lawsuits against the customer 6...

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