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810-PS2 Manual

MODEL 810-PS2 MANUAL

IMPORTANT OPERATOR INFORMATION

DATE INSTALLED: _______________________________________________________________________________
UNIT NUMBER: _________________________________________________________________________________
COMPARTMENT: _______________________________________________________________________________
DISPLAY CALIBRATION UNITS (e.g. inches, gallons): ___________________________________________
MINIMUM TANK READOUT: ___________________________________________________________________
MAXIMUM TANK READOUT: ___________________________________________________________________
ALARM #1 POINT (IF APPLICABLE): ____________________________________________________________
ALARM #2 POINT (IF APPLICABLE): ____________________________________________________________
ALARM #3 POINT (IF APPLICABLE): ____________________________________________________________
ALARM #4 POINT (IF APPLICABLE): ____________________________________________________________
AUTOMATIC ALARM: WARNING LEVEL: ____________________________________________________

EMPTY LEVEL: ________________________________________________________

P

RO

S

ERIES

II

TM

S

EE

L

EVE

L

Tank Truck Level Gauge

USA

Garnet US Inc.

5360 Old Granbury Road

Granbury, TX 76049

CANADA

Garnet Instruments

286 Kaska Road

Sherwood Park, AB T8A 4G7

garnetinstruments.com

1-800-617-7384

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Содержание SeeLevel ProSeries II 810-PS2

Страница 1: ...____________________________________________________ ALARM 1 POINT IF APPLICABLE _____________________________________________________________ ALARM 2 POINT IF APPLICABLE _____________________________________________________________ ALARM 3 POINT IF APPLICABLE _____________________________________________________________ ALARM 4 POINT IF APPLICABLE _________________________________________________...

Страница 2: ...ENDER BAR LIMITS OF RESISTIVITY 10 CHAPTER 6 810 PS2 INSTALLATION GUIDE 13 CHAPTER 7 SETTING DISPLAY DENSITY 18 CHAPTER 8 810 PS2 PROGRAMMING INSTRUCTIONS 22 CHAPTER 9 TROUBLESHOOTING GUIDE 26 CHAPTER 10 SERVICE WARRANTY INFORMATION 29 MAIL IN WARRANTY 31 GARNET SEELEVEL PROSERIES TM Tank Truck Level Gauge MODEL 810 PS2 Software rev 6 02 810 PS2 Manual_v6 5 05 Feb 2019 ...

Страница 3: ...ration and shock encountered in mobile applications The components are weatherproof and can withstand blows from flying rocks eliminating the need for protective enclosures The sender bar in the tank can withstand steaming temperatures The gauge operates entirely on internal batteries so 12 volt truck power is not required external alarms will require truck power The 810 PS2 can display in any uni...

Страница 4: ...e wrong number of bits are received then the display shows bL xx where xx is the number of bits actually received b If the batteries are getting low the display will flash batt every few seconds c By connecting together two end pins on the right hand side of the programming plug looking at the back of the display the display will show a basic inch calibration which aids in troubleshooting to deter...

Страница 5: ...e transmitter for applications which require the transfer of the data from the gauge to another piece of equipment Software Revision 6 02 1 See Chapter 8 to determine the software revision 2 Prior to revision 6 02 the alarm outputs would all go to an open circuit condition if the gauge is in a failure mode such as no light bad light or sun 3 Since revision 6 02 alarms 3 and 4 will go to a closed c...

Страница 6: ...ion can be in inches centimetres or volumetric units such as cubic metres or barrels The entire display is enclosed in a cast aluminum box with a hinged cover which is durable enough to be mounted on the truck or trailer without any additional protection The hinged cover keeps the display face clean and operates an internal switch for LED control and alarm resetting The tank level is shown on two ...

Страница 7: ...ound with the lid in either the open or closed position when the warning point is reached The display has a SpillStop transmitter for direct connection to a Garnet 815 UHP SpillStop or 815 UHP SpillStop Ultra controller The transmitter operates in accordance with the programmed alarm points 1 2 and 3 This provides the user with automated horn warnings and automated control of PTO loading to preven...

Страница 8: ... product contamination This way only one size needs to be stocked and a perfect fit is ensured The sender head is very low in profile to satisfy rollover requirements the maximum height is less than 5 inches above the top of the tank so that it will not protrude above the spillway The single fiber optic cable connecting the sender head to the display can be disconnected at both ends There is appro...

Страница 9: ...ther on or off to save terminals and wiring and uses transistors rather than relays to increase current capability eliminate sparking and eliminate gauge battery power drain ANCHOR SUPPORT TAPER ALLOWS DEBRIS TO SLIDE OFF FLOAT COMPRESSION FITTING 1 COUPLER TANK CUTAWAY STAINLESS STEEL SENSOR BAR HEAD INSTALLED HEIGHT LESS THAN 5 INCHES ABOVE THE TOP OF THE TANK ALL WEATHER DISPLAY ENCLOSURE LID N...

Страница 10: ...s responsibility to determine the products compatibility with the sender bar WARNING Perforation of the sender bar or heat damage is not warrantable The Loctite products used to secure the end cap can be attacked by certain chemicals as well For reference a chemical resistance chart from Loctite showing product compatibility with various chemicals can be found on the following pages The 680 retain...

Страница 11: ...oxane Dry Dioxidene Dipentene Pinene Diphenyl Distilled Water Industrial Dowtherm Drying Oil Dust Flue Dry Dye Liquors Emery Slurry Emulsified Oils Enamel Frit Slip Esters General Ethyl Acetate Ethyl Alcohol Ethyl Amine Ethyl Bromide Ethyl Cellosolve Ethyl Cellosolve Slurry Ethyl Formate Ethyl Silicate Ethylene Diamine Ethylene Dibromide Ethylene Dichloride Ethylene Glycol Ethylenediamine Tetramin...

Страница 12: ...oxane Dry Dioxidene Dipentene Pinene Diphenyl Distilled Water Industrial Dowtherm Drying Oil Dust Flue Dry Dye Liquors Emery Slurry Emulsified Oils Enamel Frit Slip Esters General Ethyl Acetate Ethyl Alcohol Ethyl Amine Ethyl Bromide Ethyl Cellosolve Ethyl Cellosolve Slurry Ethyl Formate Ethyl Silicate Ethylene Diamine Ethylene Dibromide Ethylene Dichloride Ethylene Glycol Ethylenediamine Tetramin...

Страница 13: ... since the heat generated will short circuit the internal circuit board 3 Ensure that the compression fitting is on the bar and clean the end of the bar and the inside of the end cap with Loctite 7070 Cleaner Spray Loctite T7471 Primer onto both the end of the bar and the inside of the end cap Allow the primer to dry for a few minutes Apply a bead of Loctite 680 Retaining Compound around the botto...

Страница 14: ...the tank and tighten down the compression fitting nut Raise and lower the float a few inches to set the bottom reading 6 Pick a spot for the display It should be easy to reach and out of direct road spray Put a bead of non hardening sealant around the perimeter of the display enclosure and mount the enclosure using the mounting flange holes and 1 4 locking hardware Make sure that the enclosure is ...

Страница 15: ...t check that the fiber ends are clean and cut square and that the fiber is fully inserted into the connectors at each end If the display shows bL 8 or bL 11 then the display and bar are not programmed for the same mode 9 Inspect the head cap for casting flash and lightly sand or scrape off any casting protrusions Make sure that there is grease on the rubber O ring and snap on the head cap 10 Progr...

Страница 16: ...enclosed wiring diagram for connection of the automatic alarm the purple wire and the optional remote output display the green yellow wire 12 Fasten on the display front panel and the hinged cover using the stainless 8 screws provided The lid can be mounted to open up or down as desired Be sure to coat the 8 screws with anti seize compound such as CopperKote 13 Verify gauge operation by lifting th...

Страница 17: ... is present to operate the warning horn in the event of an overfill 85 86 30 87 COIL CONTACTS ALARM RELAY A relay is needed when the warning device draws greater than 1 amp GREEN YELLOW WIRE OPTIONAL To Remote Display Wiring Guide Wire Color Operation Yellow Alarm 1 Orange Alarm 2 Black Alarm 3 Red Alarm 4 Purple Alarm 4 resettable Grey SpillStop signal line Green Yellow Remote line Green Ground W...

Страница 18: ...gher so the gauge will read a bit high The following tables summarize float levels as they relate to the type of float and product density Plastic Truck Float Buoyancy Product Specific Gravity Amount Float Sinks Inches Level Error Inches Correction 1 3 Mode inches 1 6 Mode 0 60 1 88 0 63 2 3 4 6 0 65 1 73 0 48 1 3 3 6 0 70 1 61 0 36 1 3 2 6 0 75 1 50 0 25 1 3 2 6 0 80 1 41 0 16 0 1 6 0 85 1 32 0 0...

Страница 19: ...l calibration is at the weld in center of float Bold indicates density of water To compensate for density variations the display can be set for the product density When this is done it will change the reading by the amount shown in the Correction column so that the gauge will read correctly Note that the amount of variation with density is not large The density correction will only be needed if th...

Страница 20: ...urrent setting in 0 05 increments for each button press For example if the current density is 0 90 then the display will show P 95 P1 00 P1 05 P1 10 P1 15 P1 20 then it will start over at P 60 P 65 and so on 5 When the correct density is shown stop pressing the button After 5 seconds the display will show Stor for 2 seconds indicating that the new density value has been stored 6 The display will t...

Страница 21: ...programming This is useful if you just want to check the current float programming 3 To change the float programming press and release the button before the 5 second time expires otherwise start again at step 3 Each time the button is pressed the float type will change 4 When the correct float type is shown programming is complete After 5 seconds of no button activity the display will show Stor fo...

Страница 22: ...ust be showing no L in order to show the revision 3 Hold the magnet next to the display face by the G in Garnet 4 Within a couple of seconds the display will show r6 02 to show the software revision for example 6 02 in this case This will be shown for about 1 second then the display will show C1 3 C1 4 or C1 6 indicating the current mode that the display is set for the C means current Remove the m...

Страница 23: ...t show the P1 4 mode in this case use the P1 6 mode if a resolution bar is being used 7 If the magnet is held past the setting time for the 1 4 mode the display will exit the mode setting program Continuing to hold the magnet in place will cause the display to re enter the mode setting program from the beginning Removing the magnet at any time other than when P1 X is shown will result in no change...

Страница 24: ...button When the operation is complete repeat this procedure for the other alarms pressing 2 3 and then 4 after the ALARM button If an alarm is not used it does not need to be programmed 8 Make sure that the fiber from the sender bar is connected to the gauge display and plug the programmer plug into the gauge display Press the BAR button The INCHES display should show some inch reading if it shows...

Страница 25: ...me calibration use the 0 to 9 decimal E F L U or BL buttons on the keypad to enter the calibration Press the ENTER button to store the value in memory When ENTER is pressed the inches will go to the next value If you make a mistake use the BACK button to erase the entry or if ENTER has already been pressed use INCHES to go back to that inch value and re enter the correct value If more than 4 numbe...

Страница 26: ...ing red light should be visible from the end of the fiber If the AA batteries are low the display should flash batt every few seconds If the batteries are almost dead the display will be dim blank erratic or read no L or bL xx If the display reads erratically check for water inside the head or display and for a poor end cap seal If no problem can be seen the display will require factory servicing ...

Страница 27: ...e in bright sunlight the sunlight may penetrate right through the black OPTICAL INPUT housing and overwhelm the optical input If this happens the programmer will appear to not respond to pressing the BAR or BAR TEST button It will be necessary to shade the connector with your hand to ensure proper operation To test a display 1 The display should show no L with no fiber connected Note that if the o...

Страница 28: ...nches or a known good program The display should show prog within a couple of seconds of plugging in the 817 plug if not it is defective After the 817 plug is removed the display should match the reading on the 817 calibration display if it does not then the display is defective 5 If only the alarms do not work then copy the calibration into the 817 to check if the points are programmed If they ar...

Страница 29: ...LIMITATION ON WARRANTIES These warranties are the only warranties expressed or implied upon which products are sold by Garnet and Garnet makes no warranty of merchantability or fitness for any particular purpose in respect to the products sold Garnet products or parts thereof assumed to be defective by the purchaser within the stipulated warranty period should be returned to the seller local distr...

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