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PART #4521777 (08/18/09)

INSTALLATION AND

OPERATION MANUAL

GARLAND GAS & ELECTRIC

CLAMSHELL GRILLS

WITH PRODUCT RECOGNITION

MODELS:

MWE3W

MWE3S

MWG3W

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS EQUIPMENT

MUST

BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL,

FACTORY-TRAINED TECHNICIAN.

THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.

NOTE:

This manual pertains to all grill models listed above. The reader/operator must interpret its contents

to applicable needs. If you have questions about any instructional materials pertaining to Garland grills,
please contact our Customer Service Department at one of the phone numbers below.

MANUFACTURED EXCLUSIVELY FOR McDonald's BY

GARLAND COMMERCIAL INDUSTRIES, LLC

185 EAST SOUTH STREET FREELAND, PENNSYLVANIA 18224

TOLL FREE: (800) 446-8367 PHONE: (570) 636-1000 FAX: (570) 636-9874

E-mail: [email protected]

http://www.garland-group.com

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Содержание MWE3S

Страница 1: ...STALLED AND COMMISSIONED BY A PROFESSIONAL FACTORY TRAINED TECHNICIAN THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY NOTE This manual pertains to all grill models listed above The reader operator must interpret its contents to applicable needs If you have questions about any instructional materials pertaining to Garland grills please contact our Customer Service Department at o...

Страница 2: ......

Страница 3: ... the grill on 22 To Select a Menu item 22 Menu Item Library 22 Indicator Lights 23 Standby Mode 23 To Exit the Standby Mode 23 To Display the Current Temperatures 23 Cooking Procedures in manual Mode BREAKFAST 23 Cooking Procedures in manual Mode LUNCH 23 To Change the Cook Time for a Menu Item 23 AUTO Mode Product Recognition BREAKFAST 24 AUTO Mode Product Recognition LUNCH 24 Patty Placement 24 ...

Страница 4: ...nce such as lubrication of springs or valves We exclude failures caused by erratic voltage or gas supplies We assume no responsibility for travel costs beyond 100 miles round trip travel other than overland and overtime costs of repair We exclude broken glass paint and porcelain finish surface rust gasket material ceramic material light bulbs and fuses from normal coverage We exclude damage or dys...

Страница 5: ...art of the clamshell grill unless all main power supplies to the grill have been disconnected USE EXTREME CAUTION in setting up operating and cleaning the clamshell grill to avoid coming in contact with hot grill surfaces or hot grease Suitable protective clothing should be worn to prevent the risk of burns WARNING This appliance must not be cleaned with a water jet DO NOT apply ice to a HOT grill...

Страница 6: ...nd when the grill is at the proper cleaning temperature Press the GREEN pushbutton to display OFF The OFF position on the controller allows the operator to raise and lower the platen for clamshell grills to alternate positions for cleaning of the platen edges 2 Empty and replace the grease troughs Grease troughs should be emptied and replaced consistent with store security policy 3 Put on the prot...

Страница 7: ...e the lower grill by flooding the surface twice with lukewarm water Squeegee after each rinse 17 Wipe the lower grill surface backsplash bullnose and hood with a clean damp grill cloth AFTER CLEANING Apply a thin coat of fresh shortening to the lower grill surface only Wipe down the surrounding areas Empty wash rinse and replace the grease troughs Note Repeat this procedure to clean additional gri...

Страница 8: ... 875 200mm 28 771 731mm 1 500 38mm 15 384 391mm 9 335 237mm BOTTOM CABLE ENTRANCE 13 123 333mm BOTTOM CABLE ENTRANCE 19 001 483mm 7 110 181mm 7 111 181mm 737 19mm 24 000 610mm PLATE DEPTH 36 000 914mm PLATE WIDTH 30 714 780mm 30 750 781mm TO 33 000 838mm COOKING HEIGHT 2 993 76mm 26 679 678mm 10 730 273mm 3 4 NPT GAS INLET 9 901 251mm 3 4 NPT GAS INLET 38 000 965mm 6 106 155mm 23 812 605mm SPECIFI...

Страница 9: ...8 00 965mm 5 475 139mm 1 70 43mm COLD ZONE 30 714 780mm 26 42 671mm 7 875 200mm 9 684 246mm 15 384 391mm 30 75 781mm TO 33 00 838mm COOKING HEIGHT 23 812 605mm 13 123 333mm 36 027 915mm 24 084 612mm 24 33 618mm BOTTOM CABLE ENTRANCE BOTTOM CABLE ENTRANCE 1 598 41mm 787 20mm 1 50 38mm 1 516 39mm 6 106 155mm 2 993 76mm 9 335 237mm 48 SPECIFICATIONS Dimensions Model MWE3S ...

Страница 10: ... 4 15 50R INPUT 2 15 30 5 10 5 10 5 10 42 6 42 6 42 6 40 2 40 2 40 2 36 8 36 8 36 8 15 50R INTERLOCK HVAC Hood Fire Suppression Interlock Circuit 7 Amps 120V Single Phase L21 20R Input Specifications Electric Grills CE Approved Models MWE3W CE MWE3S CE SUPPLY TOTAL kW LOAD LOADING kW PHASE NOMINAL AMPS PER LINE MENNEKES PLUG REQUIRED 230V 400V 230V 400V 3N 400V 50Hz 22 7 L1 L2 L1 L3 L2 L3 L1 L2 L3...

Страница 11: ...35 4 8 3 5 3 5 PROPANE 32 000 96 000 43 4 8 3 5 10 0 Input Specifications GAS Grills CE Approved Model MWG3W CE ELECTRICAL INPUT 3N 400V 50Hz TOTAL kW LOAD LOADING kW PHASE NOMINAL AMPS PER LINE MENNEKES PLUG REQUIRED L1 L2 L1 L3 L2 L3 L1 L2 L3 10 0 3 25 3 25 3 25 14 1 14 1 14 1 Type 748 GAS INPUT GAS GROUP MAX INPUT NET PER BURNER kW TOTAL INPUT RATING kW INJECTOR SIZE AIR SHUTTER SETTING mm SUPP...

Страница 12: ...ds standard A start up DOES include 1 Verification of supply voltage and if applicable gas supply 2 Leak test and gas pressure check on gas grills 3 Electrical safety check 4 Verify operation of grill by allowing unit to attain set temperature 5 Verify operation of platens if applicable and timer functions 6 Ensure time out alarm is functional and platens raise if applicable 7 Set proper gas and v...

Страница 13: ...hown 3 Carefully rotate grill back on its casters Now you may cut and remove the platen securing straps 4 Remove back body side and Install power cords per your country area s specifications WARNING Electrical appliances must be electrically grounded in accordance with local codes or in the absence of local codes with national electric code ANSI NFPA latest version All electric connections must be...

Страница 14: ...ensure the sleeve snaps fully forward against the retaining ring REAR OF GRILL TO GAS SUPPLY FACTORY INSTALLED BOTTOM OF GRILL FLEXIBLE GAS HOSE 3 4 NIPPLE not supplied GAS FLOW With the manual shut off valve closed install the other end of the hose to the gas supply 6 Install grease bucket rails as shown below GREASE BUCKETS RAILS ARE NOT SUPPLIED BY THE MANUFACTURER INSTALLATION STARTUP continue...

Страница 15: ...anty and will be billed at a charge which is the difference between the Garland Reimbursement rate and the Factory Authorized Service Centers overtime charges A factory startup is necessary to start the warranty period The Authorized Service Center is required to complete the paperwork during the start up process and send it to Garland Commercial Industries for reimbursement At the time of receipt...

Страница 16: ...Burner Pressure Natural Gas 3 5 Inches W C Actual Left ________ Center ________ Right _________ Propane Butane Gas 10 Inches W C Actual Left ________ Center ________ Right _________ 12 Check micro amp reading to ensure operating micro amps ARE NO LESS THAN 8 Micro Amp reading should be between 8 1 6 13 Upper platen auto calibrates at temperatures Platen 425ÛF 217ÛC Grill 350ÛF 177ÛC Ƒ OK 14 Upon C...

Страница 17: ...ce CAUTION UPPER PLATEN IS EXTREMELY HOT WARNING ISOLATE POWER SOURCE TO PREVENT ELECTRICAL SHOCK INSTALLATION OF SPLASH SHIELD NOTE SOME COMPONENTS OMITTED FOR CLARITY SURFACE OF GRILL PLATE SPLASH SHIELD TAB ARM CARRIAGE BLOCK PIN SPLASH SHIELD ARM CARRIAGE BLOCK PLATEN ARM NOTE SOME COMPONENTS OMITTED FOR CLARITY SPLASH SHIELD TABS UP AND OVER ARM CARRIAGE PINS IN THIS DIRECTION 4 Retighten fou...

Страница 18: ... MATERIAL ROD RELEASE MATERIAL Teflon Sheet available from your DC Saint Gobain DC WRIN XXXXX Taconic DC WRIN XXXXX8 MATERIAL ROD HOLDER MATERIAL ROD RELEASE MATERIAL UPPER PLATEN SIDE VIEW 4 Place five 5 locking clips over release material sheet and press into place over release material bar 2 ea sides 1 front center NOTE Failure to install the correct number of clips on the upper platen will cau...

Страница 19: ...4 US each Backing Plate Only Item 4525215 00 00 US Silicone Seal Only Item 4525217 20 00 US Splash Shield JapanType Item 4525436 45 30 US each Teflon Sheet Item 4521792 45 00 US pack of 3 Quick Disconnect Gas Hose Item 1591506 400 00 US each Teflon Sheet Rod Item 4521355 18 72 US each Teflon Sheet Retaining Clip Item 4527294 6 50 US each Splash Shield Item 4523492 30 00 US each ...

Страница 20: ...INSTALLATION OPERATION MANUAL GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PART 4521777 08 18 09 Page 20 OPERATING INSTRUCTIONS GARLAND GAS ELECTRIC CLAMSHELL GRILLS WITH PRODUCT RECOGNITION ...

Страница 21: ... it to YES 3 PRESS the button The platen will immediately lower and reset its internal measurements Upon completion the platen will rise If the error message does not return continue operating normally If the error message persists level the platen as shown on page DESCRIPTION OF GRILL CONTROL POSSIBLE ERROR MESSAGES Power Button PRESSING and HOLDING the Power button for 2 seconds will either turn...

Страница 22: ...to the grill and must be turned ON to start operation The controller displays will be active Upon successful power up checks the controllers will displays OFF AM Operation Teflon Sheets MUST be ON at this time and the grill surface should be free and clear of carbon Once the PRC displays OFF press The PRC will go to PREHEAT mode and default to AM preheat temperatures To preheat to PM temperatures ...

Страница 23: ...e button 2 Select Manual mode Press and hold the the button 3 Select a product from the AM product library using the or arrow buttons 4 Following McDonalds procedures for the item selected load product on the grill 5 Press the GREEN pushbutton to initiate a cook cycle 6 Alarm will sound when the cook cycle is complete 7 Remove product and clean grill to prepare for the next cook cycle LUNCH IN MAN...

Страница 24: ...l is equipped with Product Recognition Controls PRC This new technology allows the user to simply start a cook cycle WITHOUT having to select a specific menu item The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms Once the PRC calculates the thickness of the product that s been loaded it will look up product from th...

Страница 25: ...of the patties is shown in the diagrams by the number shown in the center of each patty NOTE Patty placement procedures for International Markets may differ Follow the recommendations of your local McDonalds s authorities Maximum patty load per lane 8 regular 10 1 patties 4 angus 3 1 patties region and country applicable 6 quarter pound 4 1 patties 8 sausage patties 6 circular bacon 10 1 ONLY 1 pa...

Страница 26: ...nt On Time Remove In Time Multi Stage 1 Time Multi Stage 2 Time Multi Stage 3 Time Remove Alarm Gap Setting Gap Mul PR Start Gap Multi Stage 1 Gap Multi Stage 2 Gap Multi Stage 3 Must Remove Time Toast Buns Time Toast Buns Alarm Too Cool Flag Too Cool Flag Grill Set Point Platen Set Point Instant On Time Remove In Time Flip Time Flip Alarm Sear Time Sear Alarm Remove Alarm Must Remove Time Toast B...

Страница 27: ...he arrow button Setup will appear in the display 4 PRESS the button Temperature Unit will appear in the display 5 PRESS the 1X Time Unit will appear in the display 6 PRESS the button The current time unit will flash 7 PRESS the OR arrow buttons to change the flashing time unit For a complete listing of setup functions and their options see page 8 PRESS the button to save the new setting 9 PRESS TH...

Страница 28: ...tivate a menu item in the Normal Operating mode library or change its day part Defaults are listed on page 22 under Menu Item Library 1 PRESS and HOLD the button for approximately 3 seconds Controller will display previously selected menu item and its corresponding item number 2 Using the or arrow buttons select the menu item that requires activation deactivation 3 PRESS the button The controller ...

Страница 29: ... Must Remove In is displayed on the controller 5 PRESS the button The seconds will begin to flash 6 Using the or arrow buttons to change the Must Remove In time to the new desired time 7 PRESS the button to save the new time 8 PRESS the 2X to return to normal operating mode To Change theToast Buns time 1 Using the or button select the menu item that requires a cook time change 2 PRESS and HOLD the...

Страница 30: ...button to save the new temperature set point 18 PRESS the button until GAP MULTI PR START appears in the display 19 PRESS the button The gap setting will begin to flash 20 Using the and DOWN button change the gap setting to the desired setting 21 PRESS the button to save the new gap setting 22 PRESS the button 2X to exit and return to the normal operating mode To Restore Factory Defaults for All P...

Страница 31: ...ten has one thermocouple in the center 4 Select a heat zone display using the or buttons 5 Allow at least 5 seconds for the pyrometer to respond and stabilize Note the temperature on the pyrometer 6 If the temperature on the grill control display does not match the temperature on the pyrometer adjust the temperature on the grill control accordingly The button will increase the displayed temperatur...

Страница 32: ...0Û C 0Û F 0Û C STEAK CLAM AM PM AUTO 415 350ÛF 177ÛC 425Û F 217ÛC 104 MCRIB CLAM NO AUTO 530 350ÛF 177ÛC 425Û F 217ÛC 163 AM AUTO 350 350 350ÛF 177ÛC 425Û F 217ÛC 82 SAUSAGE CLAM FZN 089 089 415 400 350ÛF 177ÛC 425Û F 217ÛC 107 425Û F 217ÛC 23 4 1 CLAM PM AUTO STRIP BACON CLAM AM PM AUTO 350ÛF 177ÛC 30 0 5 6 1 2 3 4 Flat Menu Items ITEM DISPLAY ACTIVE GRILL SET POINT PLATEN SET POINT INSTANT ON TI...

Страница 33: ...7 243 144 291 38 100 64 148 91 196 118 244 144 292 38 101 65 149 91 197 119 245 145 293 39 102 65 150 92 198 119 246 146 294 40 103 66 151 93 199 120 247 146 295 40 104 66 152 94 200 120 248 147 296 41 105 67 153 94 201 121 249 147 297 41 106 68 154 94 202 121 250 148 298 42 107 68 155 95 203 122 251 148 299 42 108 69 156 95 204 122 252 149 300 43 109 70 157 96 205 123 253 149 301 43 110 70 158 97...

Страница 34: ...40 198 388 224 436 241 484 278 532 172 341 198 389 225 437 252 485 278 533 172 342 199 390 226 438 252 486 279 534 173 343 199 391 226 439 253 487 279 535 173 344 200 392 227 440 253 488 280 536 174 345 201 393 227 441 254 489 281 537 174 346 201 394 228 442 254 490 281 538 175 347 202 395 228 443 255 491 282 539 176 348 202 396 229 444 256 492 282 540 176 349 203 397 229 445 256 493 283 541 177 3...

Страница 35: ...PART 4521777 08 18 09 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OPERATION MANUAL Page 35 ...

Страница 36: ... Recognition Installation Operation Manual Garland Commercial Indutries LLC 185 East South Street Freeland Pennsylvania 18224 Phone 1 570 636 1000 Fax 1 570 636 9874 TOLL FREE Service Hotline 800 446 8367 http www garland group com Email qsrservice garland group com ...

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