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3–600    Page 14

When ordering parts lists or repairs, always give size
and serial number of pump. Serial number is stamped
on the pump nameplate attached to frame and also on
a raised pad located on upper side of the power frame
at the fluid cylinder end.

If the serial number cannot be identified, obtain several
photographic views of the power frame and fluid cylin-
ders, including part numbers of principal castings
which should furnish us clues as to the identity of the
pump.

SPECIAL CARE OF PUMP IN STORAGE – Piston rod
packing and piston packing must be removed, if the
pump is not put in service immediately. Permitting
packing to remain in an idle pump for a period of time
will tend to create rusting and pitting of liner bore and
piston rods.

Puller kit parts for removing valve seats, liners and
crosshead pin bushings may be purchased from Gard-
ner Denver Machinery Inc.

OPERATING SPEEDS AND PRESSURES – See bul-
letins for operating speeds and pressures for type of
service.

All displacements are theoretical with piston rod vol-
ume deducted. For actual delivery deduct from 5% to
10% for slippage using 10% at maximum RPM.

Pressures are maximum permissible
with rated maximum piston rod loads
and MUST NEVER BE EXCEEDED.

While it is true that reducing the speed reduces the
horsepower practically in direct proportion, the piston
load for which the pump is designed is a function of the
fluid pressure against the piston. Reducing the speed
to half and doubling the pressure requires approxi-
mately the same horsepower but results in 100% over-
load on the power end.

Maximum input BHP and shaft RPM shown in bulletins
MUST NEVER BE EXCEEDED under any operating
conditions. These speeds are recommended for favor-
able suction conditions and consideration must be giv-
en to viscosity and character of fluid.

DO NOT operate these pumps below
40 RPM as this will hinder proper lu-
brication.

Содержание FXF - 5"

Страница 1: ...GARDNER DENVER DUPLEX POWER PUMP MODELS FXF 5 FXG 6 FXX 8 FXD 10 FXE 10 OPERATING AND SERVICE MANUAL 3 600 6th Edition June 1997...

Страница 2: ...ump Authorized distributor service technicians are factory trained and skilled in pump maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair s...

Страница 3: ...sult in economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ign...

Страница 4: ...on 3 12 Dimensions Running Clearances Section 4 15 TroubleShooting Section 5 19 Warranty Last Page List of Illustrations Figure 1 Crankcase Oil Requirements 7 Figure 2 Lubrication Fill Rate 8 Figure 3...

Страница 5: ...et or Suction Piping 7 Fluid Piston Rod Baffle 9 Fluid Piston Rod Packing 9 Fluid Pistons and Packing 8 Fluid Valves 10 Foreword ii Frame Oil Stop Head Packing 9 FXE Main Gear and Eccentric 13 Hammer...

Страница 6: ...TIONS SECTION 3 12 Service Abrasive High Pressure Pistons 9 Boiler Feed 8 Clean Oil or Petroleum Products 9 High Pressure Special Fluid 8 High Temperature 9 Low Pressure Water 8 Specifications Torque...

Страница 7: ...ions and instructions contained in these manuals If any of these documents are lost or become illegible they must be replaced immediately The danger no tices plus the operating and service manuals sho...

Страница 8: ...by trained experienced operators who are physically and mentally prepared to devote full attention and alert ness to the moving and lifting operations An operator should be fully aware of the use capa...

Страница 9: ...s charge line and not at the opposite end of the discharge manifold in a dead end connection The dead end may become clogged with solid material carried in the fluid which could prevent proper relief...

Страница 10: ...pump systems Block the crankshaft from turning and make certain that all pump drive motor or engine start switches or starter controls are clearly tagged with warnings not to start the pump while rep...

Страница 11: ...and all electrical components and wiring must meet the current National Electrical Code for explosive atmosp heres These precautions must be taken to avoid possible per sonal injury death and or equi...

Страница 12: ...r connect any equipment to the system which has a rated or tested pressure capability be low the system operating pressure The equipment must be shut down and the system pressure released before chang...

Страница 13: ...isable to use an am ple size discharge line to prevent excessive friction The use of an air chamber is recommended and ample size chambers are available for all pumps RELIEF VALVE Pump must be protect...

Страница 14: ...fittings A reliable multipurpose FIGURE 3 PACKING TYPE PISTON grease NLGI Grade No 2 should be supplied to these with discretion Roller bearings WILL HEAT IF TOO MUCH GREASE is used especially if bear...

Страница 15: ...is standard for water oil and general service Maxi mum service ratings for this packing are 250 PSI and 250_ F Molded convex packing is standard for mud service Maximum rated service temperature is 1...

Страница 16: ...ing approximately one thread of the locknut over the relieved portion of the rod as a protection to the threads FLUID VALVES Valves are easily installed in their in dividual valve pots Care should be...

Страница 17: ...3 600 Page 11 FIGURE 7 ROTATION OF ECCENTRIC PREFERRED ROTATION OF ECCENTRIC...

Страница 18: ...shings are pressed on the jackshaft and need not be removed unless replacement is necessary The jackshaft can be lifted clear of the gear teeth and removed The jackshaft is not interchangeable end for...

Страница 19: ...d wood block The bearing cone and seal sleeve on the side opposite the tapped hole will slip off the shaft To Install Main Bearings For All Pumps 1 Install eccentric with gear teeth in correct positio...

Страница 20: ...rom Gard ner Denver Machinery Inc OPERATING SPEEDS AND PRESSURES See bul letins for operating speeds and pressures for type of service All displacements are theoretical with piston rod vol ume deducte...

Страница 21: ...meter Diameter Stuffing Box End End Model Type Inches mm Inches mm Inches mm Inches mm FXF ALL 4 x 5 101 6 x 127 0 15 16 23 8125 1 3 4 44 45 2 1 16 52 3875 FXG ALL 5 x 6 127 0 x 152 4 1 25 4 1 13 16 4...

Страница 22: ...occurs b CONNECTING ROD LINER TO ECCENTRIC Actual 011 022 279 559 009 017 229 432 Feeler Gauge 010 021 254 533 008 016 203 406 Condemnable when liner knocks or clearance equals 040 1 016 035 889 c CR...

Страница 23: ...b CONNECTING ROD LINER TO ECCENTRIC Actual 007 015 178 381 006 014 152 356 Feeler Gauge 006 014 152 356 005 013 127 330 Condemnable when liner knocks or clearance equals 030 762 030 762 c CROSSHEAD P...

Страница 24: ...uid Cylinder 590 81 6 Head Stud Nut Fluid Cylinder Liner 25 3 5 25 3 5 25 3 5 25 3 5 Set Screw Suction Manifold to 260 36 0 Fluid Cylinder Discharge Manifold to 260 36 0 Fluid Cylinder Suction Manifol...

Страница 25: ...in drive c High back pressure d Piston rings in fluid end binding e Pistons improperly packed f Valves not holding g Leakage past fluid piston rings h Leakage past liner packing i Liners worn PUMP LO...

Страница 26: ...or shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate schedules caused by but not limited to location or inaccessibility of the equ...

Страница 27: ......

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