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3–600    Page 5

system and discharge system to prevent any flam-
mable, hot, cold or corrosive fluid leakage from dripping
or spraying on any components, flame, sparks, hot ob-
jects or people.  Inspect the plungers, packing, gaskets
and seals for fluid leakage frequently and replace all
worn or leaking parts.

Selection of the proper gaskets, seals and stuffing box
packing is even more critical when flammable, hot, cold
or corrosive fluids are being pumped than when other,
inherently less dangerous fluids are used.  Contact a
Gardner Denver Machinery service representative for
assistance in selecting the proper gaskets, seals and
packing before beginning operation.

Since some packing weepage into the cradle area is in-
evitable, the drain at the bottom of the cradle must be
connected to a drain line which conducts the fluid leak-
age to a collection container located in a protected
area.  The entire drain system and container must be
constructed of materials resistant to attack from the
pumped fluid or from explosion or fire of the pumped
fluid.  Heavy duty cradle covers must be securely
fastened in the proper position on the pump at all
times when the pump is operating.  If the pumped
fluid releases harmful, explosive or flammable va-
pors the covers must be vented to conduct the
fumes away from the pump unit to a nonhazardous
area
.

Before beginning pumping operations or starting the
pump power source (whether an engine or electric mo-
tor) check the atmosphere all around the pumping site
for the presence of flammable or explosive vapors.  Do
not begin operation and stop ongoing operation if flam-
mable or explosive vapors are detected.  Hot surfaces,
sparks, electric current or engine exhaust could ignite
flammable or explosive vapors.  Each engine used as
a power source on pumping units where flammable or
explosive vapors could form should be equipped with
an air inlet shut–off.  If flammable or explosive vapors
are present in the pumping site atmosphere, an engine
could continue to run on these vapors even after the en-
gine fuel line is shut–off if an air inlet shut–off is not
used.

In addition, on pumping units used where flammable or
explosive vapors could form, all electric motors used as
power sources must be of explosion proof construction
and all electrical components and wiring must meet the
current National Electrical Code for explosive atmosp-
heres.

These precautions must be taken to avoid possible per-
sonal injury, death and/or equipment damage from ex-
plosion, fire or burns.

HIGH PRESSURE LIQUID JETTING, BLASTING
AND CLEANING

Extreme caution must be exercised if
any type of wand, gun, nozzle or any
other pressure and flow directing de-
vice is attached to the pump dis-
charge system for use in jetting,
blasting, cleaning, etc.  This type of
equipment must be used with utmost
care by trained, experienced opera-
tors. High pressure fluid streams can
either by direct contact or by propel-
ling loose objects, cause serious per-
sonal injury or death to the operators
and/or other persons.

Pressure or flow directing devices often receive pres-
surized flow through flexible hoses, which can burst if
they are kinked, cut, abraded or are otherwise worn,
damaged or pressured above their rated capacity.  Pro-
tect the hose and connections from damage by people,
objects and vehicles.  A broken, cut or otherwise burst
hose can release pressurized fluid which may cause
personal injury, death and/or equipment damage.

High pressure fluid from hand held or hand directed
pressure and flow directing devices may overpower an
operator’s ability to control or direct the device, which
could lead to personal injury, death and/or equipment
damage.  The operator must brace against the back-
ward thrust of a hand held device.  In addition, a safety
harness or safety net must be used when working in an
area where the operator could be injured in a fall.  Stand
to the side of any tubing or container being sprayed to
avoid back spray and never operate a hand held device
above shoulder level.

Never direct the pressurized fluid stream at yourself or
any other person, control valves, the pump, pump
drive, suction or discharge systems.  The pressurized
stream can cause serious personal injury or death and
can also change valve or control settings which could
dangerously increase the delivery pressure to the pres-
sure and flow directing device.

 When operating a pressure and flow directing device,
use only equipment which automatically shuts off flow
when an operator releases hand or foot pressure on the
pressurized flow trigger control to prevent injury if the
operator is overpowered or becomes disabled.

Check to insure this automatic shut–off equipment is
operating properly before every use and never circum-

Содержание FXF - 5"

Страница 1: ...GARDNER DENVER DUPLEX POWER PUMP MODELS FXF 5 FXG 6 FXX 8 FXD 10 FXE 10 OPERATING AND SERVICE MANUAL 3 600 6th Edition June 1997...

Страница 2: ...ump Authorized distributor service technicians are factory trained and skilled in pump maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair s...

Страница 3: ...sult in economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ign...

Страница 4: ...on 3 12 Dimensions Running Clearances Section 4 15 TroubleShooting Section 5 19 Warranty Last Page List of Illustrations Figure 1 Crankcase Oil Requirements 7 Figure 2 Lubrication Fill Rate 8 Figure 3...

Страница 5: ...et or Suction Piping 7 Fluid Piston Rod Baffle 9 Fluid Piston Rod Packing 9 Fluid Pistons and Packing 8 Fluid Valves 10 Foreword ii Frame Oil Stop Head Packing 9 FXE Main Gear and Eccentric 13 Hammer...

Страница 6: ...TIONS SECTION 3 12 Service Abrasive High Pressure Pistons 9 Boiler Feed 8 Clean Oil or Petroleum Products 9 High Pressure Special Fluid 8 High Temperature 9 Low Pressure Water 8 Specifications Torque...

Страница 7: ...ions and instructions contained in these manuals If any of these documents are lost or become illegible they must be replaced immediately The danger no tices plus the operating and service manuals sho...

Страница 8: ...by trained experienced operators who are physically and mentally prepared to devote full attention and alert ness to the moving and lifting operations An operator should be fully aware of the use capa...

Страница 9: ...s charge line and not at the opposite end of the discharge manifold in a dead end connection The dead end may become clogged with solid material carried in the fluid which could prevent proper relief...

Страница 10: ...pump systems Block the crankshaft from turning and make certain that all pump drive motor or engine start switches or starter controls are clearly tagged with warnings not to start the pump while rep...

Страница 11: ...and all electrical components and wiring must meet the current National Electrical Code for explosive atmosp heres These precautions must be taken to avoid possible per sonal injury death and or equi...

Страница 12: ...r connect any equipment to the system which has a rated or tested pressure capability be low the system operating pressure The equipment must be shut down and the system pressure released before chang...

Страница 13: ...isable to use an am ple size discharge line to prevent excessive friction The use of an air chamber is recommended and ample size chambers are available for all pumps RELIEF VALVE Pump must be protect...

Страница 14: ...fittings A reliable multipurpose FIGURE 3 PACKING TYPE PISTON grease NLGI Grade No 2 should be supplied to these with discretion Roller bearings WILL HEAT IF TOO MUCH GREASE is used especially if bear...

Страница 15: ...is standard for water oil and general service Maxi mum service ratings for this packing are 250 PSI and 250_ F Molded convex packing is standard for mud service Maximum rated service temperature is 1...

Страница 16: ...ing approximately one thread of the locknut over the relieved portion of the rod as a protection to the threads FLUID VALVES Valves are easily installed in their in dividual valve pots Care should be...

Страница 17: ...3 600 Page 11 FIGURE 7 ROTATION OF ECCENTRIC PREFERRED ROTATION OF ECCENTRIC...

Страница 18: ...shings are pressed on the jackshaft and need not be removed unless replacement is necessary The jackshaft can be lifted clear of the gear teeth and removed The jackshaft is not interchangeable end for...

Страница 19: ...d wood block The bearing cone and seal sleeve on the side opposite the tapped hole will slip off the shaft To Install Main Bearings For All Pumps 1 Install eccentric with gear teeth in correct positio...

Страница 20: ...rom Gard ner Denver Machinery Inc OPERATING SPEEDS AND PRESSURES See bul letins for operating speeds and pressures for type of service All displacements are theoretical with piston rod vol ume deducte...

Страница 21: ...meter Diameter Stuffing Box End End Model Type Inches mm Inches mm Inches mm Inches mm FXF ALL 4 x 5 101 6 x 127 0 15 16 23 8125 1 3 4 44 45 2 1 16 52 3875 FXG ALL 5 x 6 127 0 x 152 4 1 25 4 1 13 16 4...

Страница 22: ...occurs b CONNECTING ROD LINER TO ECCENTRIC Actual 011 022 279 559 009 017 229 432 Feeler Gauge 010 021 254 533 008 016 203 406 Condemnable when liner knocks or clearance equals 040 1 016 035 889 c CR...

Страница 23: ...b CONNECTING ROD LINER TO ECCENTRIC Actual 007 015 178 381 006 014 152 356 Feeler Gauge 006 014 152 356 005 013 127 330 Condemnable when liner knocks or clearance equals 030 762 030 762 c CROSSHEAD P...

Страница 24: ...uid Cylinder 590 81 6 Head Stud Nut Fluid Cylinder Liner 25 3 5 25 3 5 25 3 5 25 3 5 Set Screw Suction Manifold to 260 36 0 Fluid Cylinder Discharge Manifold to 260 36 0 Fluid Cylinder Suction Manifol...

Страница 25: ...in drive c High back pressure d Piston rings in fluid end binding e Pistons improperly packed f Valves not holding g Leakage past fluid piston rings h Leakage past liner packing i Liners worn PUMP LO...

Страница 26: ...or shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate schedules caused by but not limited to location or inaccessibility of the equ...

Страница 27: ......

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