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Gardner Denver FXF - 5

3–600    Page iv

INDEX

Baffle, Fluid Piston Rod

9

. . . . . . . . . . . . . . . . . . . . . . . . 

Boiler Feed or Low Pressure Water Service

8

. . . . . . . 

Clean Oil or Petroleum Products Services

9

. . . . . . . . 

Covers and Guards, Danger Notice

2

. . . . . . . . . . . . . . 

Crosshead Pin Removal – FXF & FXG Pumps

12

. . . 

Crosshead Pin Removal – FXX, FXD & FXG

13

. . . . . 

Daily Care

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

DANGER NOTICES, SECTION 1

1

. . . . . . . . . . . . . . . 

Danger Notices

Covers and Guards

2

. . . . . . . . . . . . . . . . . . . . . . . . 

Equipment Moving and Lifting

2

. . . . . . . . . . . . . . . 

Flammable, Hot, Cold or Corrosive Fluid 

Pumping

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Hammer Lug Fasteners

1

. . . . . . . . . . . . . . . . . . . . 

High Pressure Liquid Jetting, Blasting and 

Cleaning

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Hydraulic

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Pressurized Pump Systems

3

. . . . . . . . . . . . . . . . . 

Valve Seat Pulling

2

. . . . . . . . . . . . . . . . . . . . . . . . . 

Wedge Puller

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Data for FXD, FXE and FXX Power Pumps

16

. . . . . . 

Data for FXG and FXF Power Pumps

17

. . . . . . . . . . . 

Dimensions

Fluid End Piston Rod Stuffing Box

15

. . . . . . . . . . 

Power End Oil Stop Head

15

. . . . . . . . . . . . . . . . . . 

DIMENSIONS & RUNNING CLEARANCES, 

SECTION 4

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Equipment Moving and Lifting, Danger Notice

2

. . . . . 

Flammable, Hot, Cold or Corrosive Fluid Pumping,

Danger Notice

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fluid Cylinder Liner Packing

9

. . . . . . . . . . . . . . . . . . . . 

Fluid Cylinder Liners

10

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Fluid Discharge Piping

7

. . . . . . . . . . . . . . . . . . . . . . . . . 

Fluid End Parts

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fluid End Piston Rod Stuffing Box Dimensions

15

. . . 

Fluid Inlet or Suction Piping

7

. . . . . . . . . . . . . . . . . . . . . 

Fluid Piston Rod Baffle

9

. . . . . . . . . . . . . . . . . . . . . . . . . 

Fluid Piston Rod Packing

9

. . . . . . . . . . . . . . . . . . . . . . . 

Fluid Pistons and Packing

8

. . . . . . . . . . . . . . . . . . . . . . 

Fluid Valves

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Foreword

ii

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Frame Oil Stop Head Packing

9

. . . . . . . . . . . . . . . . . . . 

FXE Main Gear and Eccentric

13

. . . . . . . . . . . . . . . . . . 

Hammer Lug Fasteners, Danger Notice

1

. . . . . . . . . . 

High Pressure Liquid Jetting, Blasting and Cleaning,

Danger Notice

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

High Pressure Pistons for Abrasive Service

9

. . . . . . . 

High Pressure Special Fluid Service

8

. . . . . . . . . . . . . 

High Temperature Service

9

. . . . . . . . . . . . . . . . . . . . . . 

Hydraulic Puller, Danger Notice

2

. . . . . . . . . . . . . . . . . 

Inspection, Occasional

12

. . . . . . . . . . . . . . . . . . . . . . . . 

Installation

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

INSTALLATION AND OPERATING INSTRUC-

TIONS, SECTION 2

7

. . . . . . . . . . . . . . . . . . . . . . . . 

Installation of Jackshaft Oil Seals

12

. . . . . . . . . . . . . . . 

Jackshaft, Removal

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Lifting and Moving Equipment, Danger Notice

2

. . . . . 

Liners, Fluid Cylinder

10

. . . . . . . . . . . . . . . . . . . . . . . . . 

Low Pressure Water or Boiler Feed Service

8

. . . . . . . 

Lubrication

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Bearings, Install

13

. . . . . . . . . . . . . . . . . . . . . . . . . 

Moving and Lifting Equipment, Danger Notice

2

. . . . . 

Occasional Inspection

12

. . . . . . . . . . . . . . . . . . . . . . . . 

Operating Speeds and Pressures

14

. . . . . . . . . . . . . . 

Ordering Instructions, Repair Parts

i

. . . . . . . . . . . . . . 

Packing

Fluid Cylinder Liner

9

. . . . . . . . . . . . . . . . . . . . . . . . 

Fluid Piston Rod

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Frame Oil Stop Head

9

. . . . . . . . . . . . . . . . . . . . . . . 

Packing and Fluid Pistons

8

. . . . . . . . . . . . . . . . . . . . . . 

Piping

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fluid Discharge

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Fluid Inlet or Suction

7

. . . . . . . . . . . . . . . . . . . . . . . 

Suction or Fluid Inlet

7

. . . . . . . . . . . . . . . . . . . . . . . 

Piston, Fluid

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Piston Rods

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Power End Oil Stop Head Dimensions

15

. . . . . . . . . . 

Pressures and Operating Speeds

14

. . . . . . . . . . . . . . 

Pressurized Pump Systems, Danger Notice

3

. . . . . . 

Содержание FXF - 5"

Страница 1: ...GARDNER DENVER DUPLEX POWER PUMP MODELS FXF 5 FXG 6 FXX 8 FXD 10 FXE 10 OPERATING AND SERVICE MANUAL 3 600 6th Edition June 1997...

Страница 2: ...ump Authorized distributor service technicians are factory trained and skilled in pump maintenance and repair They are ready to respond and assist you by providing fast expert maintenance and repair s...

Страница 3: ...sult in economical operation and minimum downtime Danger is used to indicate the presence of a hazard which will cause severe personal injury death or substantial property damage if the warning is ign...

Страница 4: ...on 3 12 Dimensions Running Clearances Section 4 15 TroubleShooting Section 5 19 Warranty Last Page List of Illustrations Figure 1 Crankcase Oil Requirements 7 Figure 2 Lubrication Fill Rate 8 Figure 3...

Страница 5: ...et or Suction Piping 7 Fluid Piston Rod Baffle 9 Fluid Piston Rod Packing 9 Fluid Pistons and Packing 8 Fluid Valves 10 Foreword ii Frame Oil Stop Head Packing 9 FXE Main Gear and Eccentric 13 Hammer...

Страница 6: ...TIONS SECTION 3 12 Service Abrasive High Pressure Pistons 9 Boiler Feed 8 Clean Oil or Petroleum Products 9 High Pressure Special Fluid 8 High Temperature 9 Low Pressure Water 8 Specifications Torque...

Страница 7: ...ions and instructions contained in these manuals If any of these documents are lost or become illegible they must be replaced immediately The danger no tices plus the operating and service manuals sho...

Страница 8: ...by trained experienced operators who are physically and mentally prepared to devote full attention and alert ness to the moving and lifting operations An operator should be fully aware of the use capa...

Страница 9: ...s charge line and not at the opposite end of the discharge manifold in a dead end connection The dead end may become clogged with solid material carried in the fluid which could prevent proper relief...

Страница 10: ...pump systems Block the crankshaft from turning and make certain that all pump drive motor or engine start switches or starter controls are clearly tagged with warnings not to start the pump while rep...

Страница 11: ...and all electrical components and wiring must meet the current National Electrical Code for explosive atmosp heres These precautions must be taken to avoid possible per sonal injury death and or equi...

Страница 12: ...r connect any equipment to the system which has a rated or tested pressure capability be low the system operating pressure The equipment must be shut down and the system pressure released before chang...

Страница 13: ...isable to use an am ple size discharge line to prevent excessive friction The use of an air chamber is recommended and ample size chambers are available for all pumps RELIEF VALVE Pump must be protect...

Страница 14: ...fittings A reliable multipurpose FIGURE 3 PACKING TYPE PISTON grease NLGI Grade No 2 should be supplied to these with discretion Roller bearings WILL HEAT IF TOO MUCH GREASE is used especially if bear...

Страница 15: ...is standard for water oil and general service Maxi mum service ratings for this packing are 250 PSI and 250_ F Molded convex packing is standard for mud service Maximum rated service temperature is 1...

Страница 16: ...ing approximately one thread of the locknut over the relieved portion of the rod as a protection to the threads FLUID VALVES Valves are easily installed in their in dividual valve pots Care should be...

Страница 17: ...3 600 Page 11 FIGURE 7 ROTATION OF ECCENTRIC PREFERRED ROTATION OF ECCENTRIC...

Страница 18: ...shings are pressed on the jackshaft and need not be removed unless replacement is necessary The jackshaft can be lifted clear of the gear teeth and removed The jackshaft is not interchangeable end for...

Страница 19: ...d wood block The bearing cone and seal sleeve on the side opposite the tapped hole will slip off the shaft To Install Main Bearings For All Pumps 1 Install eccentric with gear teeth in correct positio...

Страница 20: ...rom Gard ner Denver Machinery Inc OPERATING SPEEDS AND PRESSURES See bul letins for operating speeds and pressures for type of service All displacements are theoretical with piston rod vol ume deducte...

Страница 21: ...meter Diameter Stuffing Box End End Model Type Inches mm Inches mm Inches mm Inches mm FXF ALL 4 x 5 101 6 x 127 0 15 16 23 8125 1 3 4 44 45 2 1 16 52 3875 FXG ALL 5 x 6 127 0 x 152 4 1 25 4 1 13 16 4...

Страница 22: ...occurs b CONNECTING ROD LINER TO ECCENTRIC Actual 011 022 279 559 009 017 229 432 Feeler Gauge 010 021 254 533 008 016 203 406 Condemnable when liner knocks or clearance equals 040 1 016 035 889 c CR...

Страница 23: ...b CONNECTING ROD LINER TO ECCENTRIC Actual 007 015 178 381 006 014 152 356 Feeler Gauge 006 014 152 356 005 013 127 330 Condemnable when liner knocks or clearance equals 030 762 030 762 c CROSSHEAD P...

Страница 24: ...uid Cylinder 590 81 6 Head Stud Nut Fluid Cylinder Liner 25 3 5 25 3 5 25 3 5 25 3 5 Set Screw Suction Manifold to 260 36 0 Fluid Cylinder Discharge Manifold to 260 36 0 Fluid Cylinder Suction Manifol...

Страница 25: ...in drive c High back pressure d Piston rings in fluid end binding e Pistons improperly packed f Valves not holding g Leakage past fluid piston rings h Leakage past liner packing i Liners worn PUMP LO...

Страница 26: ...or shall be limited to the amount specified in the Company s labor rate schedule Labor costs in excess of the Company rate schedules caused by but not limited to location or inaccessibility of the equ...

Страница 27: ......

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