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Governors America Corp. © 2021 Copyright All Rights Reserved

EEG7500 Enhanced Electric Governor   8-2021-A8      PIB5115

SYmPTom

SUGGeSTeD TeST

ProBaBLe caUSe If aBnormaL reSULT

Engine Overspeeds

1. Do Not Crank. Apply DC power to the governor system.

1.

2.

After the actuator goes to full fuel,

 

disconnect the 

speed sensor at Terminal 3. 

If the actuator is still at full fuel-speed then the 

control unit is defective. 

2. Manually hold the engine at the desired running speed. 

Measure the DC voltage between Terminals B(-) and 

D(+) on the speed control unit.

1.

2.

3.

If the voltage reading is 1.0 to 2.0  V DC:

    a.  SPEED parameter set above desired speed

    b.  Defective speed control unit

If voltage reading is > 2.0 V DC then check for:

    a.  actuator binding

    b.  linkage binding

If the voltage reading is below 1.0 V DC: 

    a.  Defective speed control unit

3.

Check Flywheel teeth parameter.

1.

Incorrect number of teeth entered.

Overspeed shuts down 

engine after running speed is 

reached

1.

Examine the SPEED and OVERSPEED values for the 

engine.

1.

2.

3.

4.

SPEED parameter set too high.

OVERSPEED set too close to SPEED.

Actuator or linkage binding.

Speed Control unit defective.

Overspeed shuts down 

engine before running speed 

is reached

1.

Check resistance between Terminals 1 and 2. Should 

be 30 to 1200 Ω. See your specific Magnetic Pick-up 

data for resistance.

1.

2.

OVERSPEED set too low

If the speed sensor signal is erroneous check the 

wiring.

Actuator does not energize 

fully

1. Measure the voltage at the battery while cranking.

1.

If the voltage is less than: 

    a. 7 V DC for a 12 V DC system, or 

    b. 14 V DC for a 24 V DC system,    

        Then: Check or replace battery.

2.

Momentarily connect Terminals B and D. The actuator 

should move to the full fuel position.

1.

2.

3.

4.

Actuator or battery wiring in error

Actuator or linkage binding

Defective actuator

Fuse opens. Check for short in actuator or har-

ness.

Engine remains below de-

sired governed speed

1.

Measure the actuator output, Terminals A and B, while 

running under governor control.

1.

2.

If voltage measurement is within 2 V DC of the 

battery supply voltage level, then fuel control is 

restricted from reaching full fuel position, possibly 

due to mechanical governor, carburetor spring, or 

linkage interference.

SPEED parameter set too low

SYSTEM TROUBlEShOOTING (CONTINUED)

20

If unsuccessful in solving instability, contact Gac for assistance.

[email protected] or call: 1-413-233-1888

faQs

What is PID?

The EEG7500 is a PID controller. This means it uses a correction algorithm that combined with user added settings for proportional (Gain), integral (Sta

-

bility) and derivative (dead time) makes the engine more responsive to load changes.  Gain (P),  Stability (I) and Deadtime (D) settings are individually ad

-

justed, and based on the difference between these setting values the speed control unit uses the PID algorithm to calculate a correction factor to smooth 
response times during transient load changes in your engine. To learn more see 

What is PID

 on the GAC website. 

 UnSaTISfacTorY Performance

Содержание EEG7500

Страница 1: ...ional or bidirectional torque motor actuators A position feedback sensor is required The Speed PID position request is the input to the Positioner loop the Position PID optimizes response and control...

Страница 2: ...governor system to prevent loss of engine control Do not rely exclusively on the governor system electronic actuator to prevent overspeed A secondary shutoff device such as a fuel solenoid must be use...

Страница 3: ...nal Selectable polarity 20 9 Analog Input 3 4 20 mA 20 10 Analog Input 4 0 5 V DC 4 20 mA with 200 external resistor 20 11 5 V Excitation 20 REQUIRED with potentiometer on Terminal 7 REQUIRED with pot...

Страница 4: ...rs America Corp 2021 Copyright All Rights Reserved EEG7500 Enhanced Electric Governor 8 2021 A8 PIB5115 5 EEG7500 wiring DIAGRAMS continued Wiring for Feedback Speed Control and Non Feedback Speed Con...

Страница 5: ...5 Governors America Corp 2021 Copyright All Rights Reserved EEG7500 Enhanced Electric Governor 8 2021 A8 PIB5115 5 EEG7500 wiring DIAGRAMS continued Wiring for Position CONTROL...

Страница 6: ...dedicated actuator and mag pickup input as well as configurable analog and digital inputs to support direct communications like CAN J1939 using the GAConfig Tool software The EEG7500 supports analog...

Страница 7: ...n box Polarity must be matched for all auxiliary products used with the EEG7500 Auxiliary Input Analog Input 2 Connector 2 Terminal 8 Terminal 9 Analog Input 3 provides dedicated 4 20 mA input signal...

Страница 8: ...erminals 16 17 and 18 CAN and RS232 Connector 3 Terminals 19 20 and Terminals 21 23 An actuator position feedback sensor is required for the Control Mode Feedback Speed Control and Position Control bu...

Страница 9: ...and connect the USB B port on the EEG7500 Power for the controller comes from the engine battery Ensure the system is powered a green LED displays on the EEG7500 8 Do not start the engine 9 Double cli...

Страница 10: ...rmation yellow cautions and other pop up information Setting some parameter values impact other parameter values often displaying a caution One common message indicates the selected Control Mode does...

Страница 11: ...h overspeed fuel limit Speed Configuration including Fixed speeds Variable speed settings Tuning Gain Stability Deadtime Lead circuit Light force Governing Speed anticipation Feedback Speed Control FS...

Страница 12: ...outside the system such as speed switches and position switches setting a digital output mode mapping the output source to a specific event Physical output mapping sets a specific output to a specific...

Страница 13: ...EEG7500 can be set up and used out of the box with an actuator attached using default settings Default settings are shown in section 17 Default Configuration This section details the initial installa...

Страница 14: ...ridge Mode is set to Half Bridge but the actuator does not support half bridge 1 attempting to run the engine may harm the engine or actuator The information in the Initial Setup is based on using a N...

Страница 15: ...ore Digital Output 1 Source should be set to Speed Switch 1 as shown in the Output Mapping Check the Override box to set the physical input to On or Off By combining settings you can map signals to sp...

Страница 16: ...use automatic engine shut down Set this value low enough to prevent mechan ical damage but high enough to allow realistic load rejection speeds without stopping the engine Fuel Limit 0 100 100 Maximum...

Страница 17: ...er EEG7500 1 11 2 7 3 6 ADDING A Potentiometer The shutdown STOP button available on the GAConfig tool shuts down fuel to the actuator but does not directly shutdown the engine To shut down the engine...

Страница 18: ...ID Tuning section Stability is achieved by balancing PID Gain P Stability I and Deadtime D Gain Proportional changes the initial response of the governor Increasing gain makes the engine more responsi...

Страница 19: ...ween 0 to 75 Set Input Maximum to at least 25 greater than the Minimum value Values entered which are not 25 different are automatically reset to the closest accepted value by the GAConfig Tool Variab...

Страница 20: ...he Off selection At Speed Select B check Override and then check On 3 Note the Select Speed Mode is now 2 in Quick Access 4 Review the chart below for information on how the EEG7500 uses Speed Select...

Страница 21: ...input parameters in I O Configuration Physical Input Mapping menu controls the actu ator position by a fixed amount each time a switch is closed and then opened again These inputs require the use of m...

Страница 22: ...e dropdown menu on the Engine Tuning tab 2 In the Variable Position Settings box set the Variable Position Start and Variable Position End for the desired position control range The analog input signa...

Страница 23: ...ng a 5 V Nominal 0 10 V DC and selectable response polarity In response the EEG can increase or decrease voltage to maintain constant engine speed Accessories tied to Aux must be shielded Light Force...

Страница 24: ...s a controller to select the rpm corresponding to the analog voltage signal and commands the actuator accordingly It can also be used to set up position settings based on other data settings The table...

Страница 25: ...sponds to J1939 speed requests with the J1939 speed control taking priority over speeds selected by Speed A and B selections J1939 DTC s are divided into two categories active and stored Active codes...

Страница 26: ...00 ms SPN965 Number of ID fields SPN234 Software ID Number of ID fields fixed at 1 65266 Liquid Fuel Economy 100 ms SPN51 Engine Throttle Position SPN51 65241 Auxiliary IO 1 100 ms SPN701 AuxIO 1 SPN7...

Страница 27: ...s 3 Click Start The data displays below 4 To save the data click the Save button The file is saved as a printable graphic png file 5 Select Reset Pan to move the cursor on the grid back to start posit...

Страница 28: ...100 50 50 PID Gain to use when at the minimum speed while in variable speed PID Gain to use when at the Maximum speed while in variable speed Input Minimum 0 75 Must be 25 apart 0 Variable speed input...

Страница 29: ...ensor Primary Redundant Redundant The current actuator position as determined by the feedback sensor input Position Feedback Low Position Feedback High Range 0 to 5 V DC Low 1 High 4 The voltage signi...

Страница 30: ...NFC and NFSC mode Position A Input Position B Input Override Disabled Configures the input data signal routing for the operating mode Values are either fixed analog fixed discrete or mapped to a hardw...

Страница 31: ...n variable speed mode Trim Range 0 120 rpm Trim for Speeds 1 2 3 Trim Increase Rate Trim Decrease Rate 0 120 rpm s Rate of change for trim SAE J1939 Configuration J1939 Address 0 Sets the CAN address...

Страница 32: ...click Engine Shutdown then click System Reset 3 Check for power for the EEG7500 from the engine battery INSTABILITY SYMPTOM PROBABLE CAUSE OF ABNORMAL READING Fast Periodic The engine seems to jitter...

Страница 33: ...wiring Actuator does not energize fully 1 Measure the voltage at the battery while cranking 1 If the voltage is less than a 7 V DC for a 12 V DC system or b 14 V DC for a 24 V DC system Then Check or...

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